JCB Vibromax VM 1500 M/F Trench Roller Repair Service Manual
JCB Vibromax VM 1500 M/F Trench Roller Repair Service Manual
(S/N: 1601990 Onwards) - This service manual PDF download for the VM 1500 M, VM 1500 F JCB Vibromax Trench Roller / Ground Compactor / Compaction Roller has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.
APPLICABLE MODELS :
JCB Vibromax High Impact Compactor
JCB VM 1500 M - From S/N: 1601990 JCB VM 1500 F - From S/N: 1601990
TABLE OF CONTENTS :
Section 1 - General Information Section 2 - Care & Safety Section 3 - Maintenance Section B - Body & Framework Section C - Electrics Section E - Hydraulics Section G - Brakes Section K - Engine Section L - Vibration
MANUAL SPECIFICATION :
File Format : PDF Language : English Printable : Yes Searchable : Yes Bookmarked : Yes Publication No. : 9803/9940-3 Total Pages : 246
This JCB Vibromax service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!
Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.
-
9803-9940
Section 1 - General Information Introduction About This Manual Machine Model and Serial Number Using the Service Manual Section Numbering Units of Measurement Left Side, Right Side Using the Machine Cross References Identifying Your Machine Machine Identification Plate Engine Identification Number Torque Settings Zinc Plated Fasteners and Dacromet Fasteners Introduction Bolts and Screws Vibromax Specific Torque Settings Hydraulic Connections 'O' Ring Face Seal System 'Torque Stop' Hose System Service Tools Numerical List Tool Detail Reference Section C - Electrics Section E - Hydraulics Service Consumables Sealing and Retaining Compounds Terms and Definitions Colour Coding Hydraulic Schematic Colour Codes
Section 2 - Care & Safety Safety Notices Important Information The Operator Manual Safety Warnings Safety Check List Safety - Yours and Others General Safety Operating Safety Maintenance Safety
Section 3 - Maintenance Routine Maintenance Service Requirements Introduction Owner/Operator Support Service/Maintenance Agreements Obtaining Replacement Parts Health and Safety Lubricants Service Schedules Introduction How to Use the Service Schedules Pre-start Cold Checks, Service Points and Fluid Levels Functional Test and Final Inspection Fluids, Lubricants and Capacities Cleaning the Machine Checking for Damage Engine Checking the Oil Level Changing the Oil and Filter Cleaning the Fuel System Replacing the Fuel Filters Checking the Cooling System Changing the Coolant Changing the Air Filter Element Cleaning the Air Filter Element Jump Starting Hydraulic System Checking the Hydraulic Fluid Level Changing the Hydraulic Fluid Vibration System Checking the Vibration Fluid Level Changing the Vibration Fluid
Section B - Body & Framework Main Components Upper and Lower Frames Access Covers Service Procedures Check Strap Removal, Replacement and Adjustment Removal Replacement Adjustment Rivet Nuts Fitting Procedure
Section C - Electrics Technical Data Electrical System General Remote Control Fuses and Relays Electrical System Introduction Electrical Safety Electrical Schematics Understanding Electrical Schematics Vibromax Relays Manual Control Machines Remote Control Machines Description and Operation Machine Engine Remote Control System VM 1500 F Introduction Remote Control Operation Transmitter (Remote Control Machines Only) Fault Finding Harness Data Engine and Machine Harness Remote Receiver Harness Instrument Panel Harness - Without Remote Control Instrument Panel Harness - With Remote Control Joystick Harness - With Remote Control Service Procedures Using a Multimeter Measuring DC Voltage Measuring Resistance Measuring Continuity Measuring Frequency Testing a Diode or a Diode Wire Battery Maintenance First Aid - Electrolyte Testing Specific Gravity Testing Battery Charging System Precautions Battery Disconnection/Connection Disconnection Connection Alternator General Description Service Precautions Charging Circuit Test Alternator Charging Test Starter Motor Starting Circuit Test Wiring Harness Repair Introduction Repair Procedure
Section E - Hydraulics Technical Data Main Components Pumps Motors System Pressures General Specifications Circuit Diagrams Introduction to Hydraulic Schematic Symbols General (Basic and Functional Symbols) Control Valves Example of Schematic Circuit Manual Control - VM 1500 M Remote Control - VM 1500 F Hydraulic Circuit Operation (Manual Control) Hydraulic Circuits Introduction Suction Line Propulsion and Braking System Vibration System High Speed Travel Function Leakage System Hydraulic Circuit Operation (Remote Control) Hydraulic Circuits Introduction Suction Line Description Propulsion and Braking System Description Vibration System Description High Speed Travel Function Description Leakage System Description Fault Finding Maintenance Safety Hydraulic System Drive System Hydraulic Travel System Fault Diagnosis Tables Vibration System Fault Diagnosis Table Service Procedures Hydraulic Contamination Hydraulic Fluid Quality Effects of Contamination Cleaning Operation Contaminant Standards Filters Venting Hydraulic Pressure ‘Positional Type’ Hydraulic Adaptors Fitting Procedure Removing and Replacing Components Hydraulic Pressure Testing Pressure Testing Points - VM 1500 M (Manual)
Section G - Brakes Brakes Description
Section K - Engine Engine Technical Data Applications Engine RPM Settings Engine Fastener Torque Data Kubota Engine Fault Finding
Section L - Vibration Technical Data Vibration System Basic System Operation Vibration System Component Identification Operation Overview Test Procedures Vibration System Vibration System Performance Vibrator Vibrator Assembly