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Yanmar KMG Series Marine Generator System Repair Service Manual


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This Workshop Service Repair manual PDF download for the KMG Series Yanmar Marine Generator System has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


APPLICABLE MODELS :

Yanmar KMG65E-S3
Yanmar KMG65E-S6
Yanmar KMG65E-K3
Yanmar KMG65E-K6


TABLE OF CONTENTS :

INTRODUCTION
SAFETY
GENERAL SERVICE INFORMATION
Overhaul
TROUBLESHOOTING


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Code No. : 0BKMG-G00100
Total Pages : 50


This Service / Repair / Workshop Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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INTRODUCTION
Revision History
Revision Control Table
SAFETY
SAFETY PRECAUTIONS
Before You Service the Marine Generator System
During Servicing
GENERAL SERVICE INFORMATION
Safety Precautions
General Information
Marine Generator Designation
KMG65E Models
Applicable Marine Gears and Sail Drives
Generator Structure
KMG65E-S3, -S6 for Sail Drive SD50
KMG65E-K3, -K6 for Marine Gear KM35P, KM35A(2)
Specifications
Engine Speed Versus Power Output
Component Identification
Main Components
Generator Components
KMG65E-S3 and KMG65E-S6
KMG65E-K3 and KMG65E-K6
Power Box
Control Panel
Check the Generator
Wiring Diagram
Overhaul
Before you Begin Servicing
During Service
MAINTENANCE HISTORY
Special Service Tools
Standard Tools
Torque Chart
Standard Torque Values (Generator)
Prepare for Overhaul
Remove the Generator
Disconnect the Terminals from the Terminal Box
Remove the Generator from the Engine
KMG65E-S3, -S6
KMG65E-K3, -K6
Clean the Generator
Install the Generator
Final Assembly of KMG65E-S3, -S6
Final Assembly of KMG65E-K3, -K6
Electrical
Change Fuses
Change Indicator LEDs
Wiring
Wiring the Generator to the Terminal Box
Wiring the Terminal Box to the Power Box
Terminal Box Side
Wiring the Power Box to the Panel and 12V DC Line
Wiring the Output of the Power Box
Test the Wiring
TROUBLESHOOTING
Troubleshooting
Control Panel Indicators
Control Panel Connections
Power Box Connections

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