- This service manual PDF download for the Robot 160, 170, 180T JCB Skid Steer Loader has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.
Section 1 - General Information Section 2 - Care & Safety Section 3 - Routine Maintenance Section A - Attachments Section B - Body & Framework Section C - Electrics Section D - Controls Section E - Hydraulics Section F - Transmission Section G - Brakes Section J - Tracks Section K - Engine
MANUAL SPECIFICATION :
File Format : PDF Language : English Printable : Yes Searchable : Yes Bookmarked : Yes Publication No. : 9803/8520 Iss 14 Total Pages : 308
This service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!
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Cover Contents
General Information Identifying your Machine Torque Settings Service Tools Numerical List Body and Framework Electrics Hydraulics Transmission Sealing and Retaining Compounds
Care and Safety Safety Notices General Safety Operating Safety Maintenance Safety Safety Decals
Routine Maintenance Fluids, Capacities and Lubricants Lubricants - Health and Safety Fuel System Types of Fuel Filling the Tank Service Schedules Loader Arm Safety Strut Greasing and Oiling Body and Framework Cleaning Cab Interior Checking Seat Belt Condition and Security Electrical System Battery Safety Warning Symbols Checking the Electolyte Fluid Hydraulic System Checking the Fluid Level Changing the Filter Changing the Hydrauic Tank Breather Transmission Drive Chain Lubrication Checking the Oil Levels Changing the oil Levels Tyres and Wheels Inflating the Tyres Replacing the Segments of Optional Non-Inflatable Tyres Checking the Wheel Nut Torques Tyre Table Engine Air Filter Changing the Elements Checking the Oil Level (up to macine no. 681290) Changing the Oil and Filter (up to machine no. 681290) Checking the Oil Level (from machine no. 681291) Changing the Oil and Filter (from machine no. 681291) Renewing the Engine Breather (from machine no. 681291) Changing the In-Line Fuel Filter Draining the Fuel Filter Changing the Fuel Filter Element Bleeding the Fuel System Cooling System Coolant Mixtures Checking the Coolant Level Changing the Coolant Cleaning the Coolant Radiator Adjusting the Alternator Belt Fitting a New Alternator Belt Windscreen Washer
Optional Attachments Quick Release Couplings Connecting/Disconnecting Hydraulic Hoses Shovels General Purpose and Light duty Shovels 6-in-1 Shovel Pallet Fork Manure/Silage Fork with Top Grab Attachment Frame
Body and Framework Seat and Pump Cover Seat Removal and replacement Pump Cover Removal and Replacement Windows Front Window Removal and Replacement Glazing Cab/Canopy Door - Removal and Replacement Cab/Canopy - Removal and Replacement Loader Arm - Removal and Replacement Rivet Nuts
Electrics Technical Data Light Bulbs Circuit Protection Sensing Switches Test Methods How to Use a Multimeter How to Measure Voltage How to Measure Resistance How to Measure Continuity How to Test a Diode or a Diode Wire Problem Solving Circuit Diagram up to machine no. 681290 Circuit Diagram from machine no. 681291 Optional Air Conditioning circuit Robot 180T Parking Brake Circuit Battery Testing Alternator General Description Service Precautions Charging Circuit Check Alternator Charging Test Removal and Replacement Dismantling and Assembly Starter Motor Starting Circuit Test Removal and Replacement Harness Diagrams Wire Number Identification Harness Structure Robot 160, 170 Harnesses Mainframe Harness up to machine no. 681290 Mainframe Harness from machine no. 681291 Panel Harness up to machine no. 681581 Road Light Harness to machine no. 680148 Road Light Harness from machine no 680149 to 681581 Panel Harness without Road Lights from machine no. 681582 Panel Harness with Road Lights from machine no. 681582 Robot 180T Harnesses Mainframe Harness Panel Harness without Road Lights Panel Harness with Road Lights Park Brake Harness
Controls Safety Restraint 160/170 - Removal and Replacement Safety Restraint 180T - Removal and Replacement Manual Controls Dismantling and Assembly - General Manual Control Levers Manual Control Linkage - Hand Operated Loader Manual Control Linkage - Foot Operated Loader
Hydraulics Technical Data Descriptions General Transmission Pump Operation Servo Transmission Operation Forward Reverse Spin Turn to Right Neutral High-Flow Machines Loader Control Valve Neutral Circuit Shovel Tilt Lift Arm Raise Lift Arm Lower Power Management System (P.M.S.) fitted||to 180T with Servo Transmission Controls Towing/Winching Problem Solving Transmission Loader Circuit Self Levelling Valve High-Flow Circuit Power Management System (P.M.S.) fitted||to 180T with Servo Transmission Controls Schematic Hydraulic Circuit Servo Wheeled Machines Standard Circuit - Single Lever Drive Control High-Flow Circuit - Single Lever Drive Control Standard Circuit - Dual Lever Drive Control High-Flow Circuit - Dual Lever Drive Control Manual Wheeled Machines Standard Circuit High-Flow Circuit Servo Tracked Machines Standard Circuit High-Flow Circuit Manual Tracked Machines Standard Circuit High-Flow Circuit Hydraulic Contamination Hydraulic Fluid Quality Effects of Contamination Contaminant Standards Filters Cleaning Operation Pressure Testing Main Relief Valve Power Management System (P.M.S.) fitted||to 180T with Servo Transmission Controls Pumps - General Pump/Engine Couplings Start-Up Procedure Manual Pump Removal and Replacement Return To Idle Controls Removal and Replacement Adjustment Adjusting the Lever Stops for Straight Line Travel Dismantling and Assembly Pump Dismantling and Assembly Trunnion Covers Shaft Seal Check Valves Seperating the Front and rear Pumps End Caps Dismantling and Assembly Charge Pressure Relief Valve Servo Pump Removal and Replacement Dismantling and Assembly Input Shaft Seal Output Shaft Cover 'O' ring High Pressure Relief Valves Charge/Anti-Stall Valve Charge Pressure Checking and Adjustment Loader Pump Removal and Replacement Dismantling and Assembly - Standard Dismantling and ASsembly - High Flow Drive Motors Motor Unit Removal and Replacement Motor Unit Dismantling and Assembly Motors - Tracked Machine Removal & Replacement Dismantling & Assembly Motor Bearing housing removal and Replacement Motor Bearing Housing Dismantling and Assembly Valves Loader Valve - Servo Machine Removal and Replacement Dismantling and Assembly up to serial no. 681431 Dismantling and Assembly from serial no. 681432 Loader Valve - Manual Machines Removal and Replacement Dismantling and Assembly up to serial no. 681145 Dismantling and Assembly from serial no. 681146 Self Levelling Valve Removal and Replacement Dismantling and Assembly Servo Joysticks Removal and Replacement Dismantling and Assembly up to machine no. 680559 Dismantling and Assembly from machine no. 680560 Rams Removal and Replacement Loader Arm Lift Ram Quickhitch Tilt Ram Dismantling and Assembly Typical Ram Hydraulic Filter Removal and Replacement Hydraulic Tank Suction Strainer - Removal and Replacement
Transmission Description Tyres and Wheels Roadwheels - Removal and Replacement Hubs and Driveshafts Wheel Hub Assembly (Right Hand) Removal and Replacement Dismantling and Aseembly Left Hand Drive Shaft - Removal and Replacement Drive Chains Removal and Replacement Adjustment
Brakes Description Testing the Parking Brake Adjusting the Parking Brake Adjusting the Manual Override Lever Parking Brake Mechanism - Dismantling and Assembly