Yanmar D27A & D36A Diesel Outboard Motor Repair Service Manual

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This Workshop Service Repair manual PDF download for the D27A & D36A Yanmar Diesel Outboard Motor has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


APPLICABLE MODELS :

Yanmar D27A
Yanmar D36A


TABLE OF CONTENTS :

CHAPTER 1 GENERAL
CHAPTER 2 DISASSEMBLY AND REASSEMBLY
CHAPTER 3 INSPECTION AND SERVICE PROCEDURES FOR ENGINE PARTS
CHAPTER 4 REASSEMBLING AND SERVICING OF DRIVE UNIT
CHAPTER 5 PIPING DIAGRAM
CHAPTER 6 ELECTRIC EQUIPMENT
CHAPTER 7 SERVICE STANDARD
CHAPTER 8 MAIN BOLT TIGHTENING TORQUE
CHAPTER 9 BACKLASH ADJUSTMENT
CHAPTER 10 PERIODICAL INSPECTION
CHAPTER 11 OPTION


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Code No. : AOA5055
Total Pages : 142


This service manual outlines procedures for servicing and maintaining YANMAR D27A/D36A DIESEL OUTBOARD MOTOR to obtain maximum life and performance. It explains about the structure, performance, disassembly and reassembly procedures, important inspection points, servicing instructions and the wear limit of parts.

This Service / Repair / Workshop Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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COVER
FOREWORD
INDEX
CHAPTER 1 GENERAL
1. Specifications
2. Exterior View
3. Cross-sectional View
CHAPTER 2 DISASSEMBLY AND REASSEMBLY
1. Preparations Before Disassembly and Reassembly
2. Tools, Measuring Instruments and Service Equipment
3. Exploded View of Parts
4. Reassembly Procedures
5. Reassembly Procedures for Drive Unit
CHAPTER 3 INSPECTION AND SERVICE PROCEDURES FOR ENGINE PARTS
1. Inspection and Service Procedures for Engine Parts
2. Cylinder Block
3. Piston and Connecting Rod
4. Crankshaft
5. Camshaft
6. Cylinder Head
7. Valve Arm Case
8. Intake/Exhaust Valve Arm and Unit Injector
9. Thermostat
10. Unit Injector
11. Governor
CHAPTER 4 REASSEMBLING AND SERVICING OF DRIVE UNIT
1. Swivel/Steering Bracket
2. Clamp Bracket
3. Upper Case
4. Bottom Cowling and Fitting Parts
5. Lower Gear Case
6. Cooling Water Pump and Cooling Water Piping
7. Steering Handle
8. Hydraulic Cylinder
9. Electric-Hydraulic Tilting
10. Connecting the Upper Case with Steering Bracket
CHAPTER 5 PIPING DIAGRAM
1. Piping Diagram
CHAPTER 6 ELECTRIC EQUIPMENT
1. Generator
2. Starting Motor (Reduction Gear)
3. Warning Device
4. Wiring Diagram
CHAPTER 7 SERVICE STANDARD
1. Service Standard Table (Engine)
2. Service Standard Table (Drive Unit)
CHAPTER 8 MAIN BOLT TIGHTENING TORQUE
1. Main Bolt Tightening Torque
CHAPTER 9 BACKLASH ADJUSTMENT
1. Backlash Adjustment
CHAPTER 10 PERIODICAL INSPECTION
1. Periodical Inspection Table
CHAPTER 11 OPTION
1. Diesel Outboard Propeller Guard Holes
BACK COVER

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