DEUTZ-FAHR AGROTRON TTV 1130-1145-1160 Tractor Service Repair Workshop Manual

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This complete service repair workshop manual PDF download for the AGROTRON TTV 1130-1145-1160 DEUTZ-FAHR TRACTORS has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes.

The purpose of this workshop manual is to provide instruction for repair technicians and a practical guide to improving the quality of repairs. This manual enables repair technicians to acquire a thorough knowledge of the machine, indicating the correct methods for fault diagnosis, for working in safety and for accurate dimensional checks and visual inspections. The instructions also indicate the products to use, the tightening torques and the adjustment data.


APPLICABLE MODELS :

DEUTZ-FAHR AGROTRON TTV 1130
DEUTZ-FAHR AGROTRON TTV 1145
DEUTZ-FAHR AGROTRON TTV 1160


TABLE OF CONTENTS :

Section 00 Contains the general safety rules, information on how to use and update the manual, the symbols used, the products required, the standard tightening torques and a conversion table for units of measurement.

Section 10 Contains technical descriptions and information regarding the mechanical and hydraulic operation of machine components, the designations of the various components, hydraulic diagrams and general technical data.

Section 20 Contains a guide to the use of the necessary software for machine and engine configuration and for diagnostic.

Section 30 Contains the methods, checks and adjustments regarding the external components; the operations dealt with in this section do not require removal of the various assemblies that form the tractor frame and cab.

Section 40 Contains information and diagrams regarding the machine's electrical and electronic systems.


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 307.1092.3.6
Total Pages : 626


This (OEM) manual pdf download has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.

This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

More Info : https://www.sitelux.com

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307.1092.3.6 AGROTRON TTV 1130-1145-1160
COVER
INTRODUCTION
SAFETY NOTES
HOW THE MANUAL IS STRUCTURED
HOW TO CONSULT THE MANUAL
HOW TO USE AND UPDATE THE MANUAL
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS
LIFTING INSTRUCTIONS
STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS
SPECIAL TOOLS
CONVERSION FACTORS
SECTION 10
1. TRANSMISSION
INTRODUCTION
1.1 TRANSMISSION
1.1.1 MAIN COMPONENTS
1.1.2 GEARBOX
GEARBOX COMPONENTS
1.1.3 TRANSMISSION HYDRAULIC SYSTEM
PRESSURE CONTROL UNIT
POWERSHIFT DIRECTIONAL CONTROL VALVE
1.1.4 POWERSHIFT CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION
1.1.5 TRANSMISSION ELECTRONIC SYSTEM
1.2 REAR AXLE
COMPONENTS
1.3 REAR PTO
2. BRAKING SYSTEM
2.1 BRAKE MASTER CYLINDER
2.2 TRAILER BRAKING SYSTEM
2.2.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)
2.2.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)
2.2.3 AIR TRAILER BRAKING (ITALY VERSION)
2.2.4 AIR TRAILER BRAKING (EXPORT VERSION)
COMPRESSOR
PRESSURE LIMITING VALVE
CAB SUSPENSION FEED VALVE
BRAKE APPLY SOLENOID VALVE
TRAILER BRAKING VALVE (2-WAY)
TRAILER BRAKING VALVE (1-WAY)
3. HYDRAULIC FRONT AXLE SUSPENSION
3.1 FRONT SUSPENSION CONTROL VALVE
4. FRONT AXLE
4.1 HUB CARRIER AND FINAL REDUCTION UNIT
4.2 DIFFERENTIAL
5. HYDRAULIC SYSTEM
DESCRIPTION
5.1 VARIABLE DISPLACEMENT PUMP
5.1.1 BOOST PUMP
5.1.2 HYDRAULIC PUMP
5.1.3 LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE
5.2 HYDRAULIC SERVICES GEAR PUMP
5.3 AUXILIARY SERVICES CONTROL VALVE
5.3.1 TYPES OF SPOOL VALVE (LS)
5.3.2 SERVICES CONTROL VALVE SECTION
5.3.3 DESCRIPTIONS OF COMPONENTS
5.3.4 LIFT CONTROL VALVE SECTION
5.4 PTO AND DIFFERENTIAL LOCK CONTROL VALVE
SECTION 20
OPERATOR’S MANUAL SERDIA (LEVEL III)
1. ENTRY AND COMMUNICATION
1.1 OVERVIEW
1.2 ORDERING
1.3 SWITCH ON NOTEBOOK AND INSTALL SOFTWARE
1.4 USER LEVEL, ACCESS AUTHORIZATION
1.5 MAKING A CONNECTION BETWEEN ECU (ENGINE) AND NOTEBOOK
1.6 PROGRAM START
1.7 OFFLINE MODE
1.8 WORKING WITH THE PROGRAM
1.9 PRINT (OUTPUT)
1.10 PROTOCOL (PROTOKOLL)
1.11 END COMMUNICATION
2. ECU SELECTION
2.1 GENERAL
2.2 RECOGNITION OF ECUS
2.3 IDENTIFICATION DATA
3 MEASURED VALUES
3.1 ACTUAL MEASURED VALUES (GENERAL)
3.2 RAM VALUES
3.3 DATA LOGGER (ONLY EMS)
3.4 INPUT/OUTPUT ASSIGNMENT
3.5 CAN-Status
3.6 EXAMPLE OF A DISPLAYED ERROR INFORMATION:
4. PARAMETERS
4.1 CONFIGURATION
4.2 OVERALL PROGRAMMING
4.3 CALIBRATION
5. ERROR MEMORY
5.1 GENERAL
6. FUNCTION TEST
6.1 GENERAL
7. EXTRAS
7.1 MAXIMUM VEHICLE SPEED
7.2 LOGISTIC DATA
7.3 LOAD SPECTRUM (ONLY EMS)
7.4 MAINTENANCE INTERVAL EXCEEDED (ONLY EMS)
7.5 OVERRIDE MEMORY (ONLY EMS)
8 WHAT SHOULD YOU DO IF ...?
8.1 SERDIA IN GENERAL
8.2 EMR
9. SERDIA UPGRADE FROM VERSION 2.5 TO VERSION 3.1
9.1 IMPROVEMENTS AND HELP WITH PROBLEMS IN COMMUNICATING WITH NOTEBOOKS/WIN 98
9.2 NEW ENTRY MASK WITH MEASURED VALUES AND COLOURED-CODED INDICATION OF CONNECTION STATUS
9.3 NEW SWITCH “JOBS“ FOR PERFORMING SELECTED SERVICING OPERATIONS, E.G. ADJUSTING CONTROLLER OR ADJUSTING OFFSET
9.4 IN- AND OUTPUT ASSIGNMENT IS NOW ADDITIONALLY CONFIGURABLE USING PLAIN TEXT (PREVIOUSLY ONLY CODE NUMBERS)
9.5 UPGRADES IN "PARAMETER SETTING/CONFIGURATION“
ALL ROUND TESTER MANUAL - AGROTRON TTV SERIES TRACTORS
ELECTRONIC COMPONENTS CONTROL AND SETTING SYSTEM
OPENING SCREEN
MAIN MENU
1. MONITOR
1.1 TRANSMISSION
1.2 PTO
1.3 ASM
1.4 LIFT
1.5 SUSPENSION
1.6 SOFTWARE INFO
1.7 CAN STATUS
1.8 TRANSMISSION
1.9 SPOOL VALVES
1.10 ENGINE
2. CALIBRATION MENU
2.1 CHANGE CONFIGURATION PARAMETERS
2.2 CALIBRATION OF LIFT SYSTEM
2.3 CALIBRATION OF TRANSMISSION SYSTEM SENSORS
2.4 CONFIGURATION OF SPEED CONSTANTS
2.5 MENU CONFIGURATION
2.6 CALIBRATION OF SEAT SENSOR
2.7 CALIBRATION OF DISTRIBUTORS
2.8 MAINTENANCE
3. TEST MENU
3.1 TESTS ON TRANSMISSION ANALOG SENSORS
3.2 TESTS ON TRANSMISSION DIGITAL BUTTONS
3.3 TESTS ON ASM SENSORS
3.4 TESTS ON LIFT SYSTEM ANALOG SIGNALS
3.5 TESTS ON LIFT SYSTEM DIGITAL LIFHT
3.6 TESTS ON SUSPENSION
3.7 TESTS ON PTO
3.8 OTHER
4. ALARM MENU
4.1 ALARMS GENERATED BY HPSA CONTROL UNIT
4.2 ALARMS GENERATED BY ENGINE AND ARMREST CONTROL UNITS
4.3 ALARMS GENERATED BY TRANSMISSION CONTROL UNIT
4.4 CLEAR PASSIVE ALARMS
4.5 LIST OF ALARMS GENERATED BY HPSA, ENGINE AND ARMREST CONTROL UNITS
4.6 LIST OF TRANSMISSION SYSTEM ALARMS
5. CALIBRATING THE TRANSMISSION
SECTION 30
METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING
HYDRAULIC AND WIRING SYSTEMS - PUMP SIDE
HYDRAULIC SYSTEMS (TOP VIEW)
HYDRAULIC SYSTEMS AND WIRING (TOP VIEW)
AUXILIARY HYDRAULIC SYSTEMS AND COUPLERS - TRAILER AIR BRAKE VALVES
ENGINE HOOD - LAMP ASSEMBLIES
1. Removal of hood
1.1 Refitting hood
1.2 Adjustment of hood position and latch
1.3 Removal of lamp assemblies
1.4 Removal of side panels
BATTERY
REMOVAL
REFITTING
AIR RESERVOIR AND BATTERY SHELF (Version with trailer air braking system only)
REMOVAL
REFITTING
CAB ACCESS STEPS
REMOVAL
REFITTING
STARTER MOTOR
REMOVAL AND RENEWAL
REFITTING
ALTERNATOR
REMOVAL AND RENEWAL
REFITTING
ALTERNATOR DRIVEBELT
RENEWAL AND TENSIONING
AIR COMPRESSOR (for air trailer braking)
REMOVAL
REFITTING
TRAILER PARKING AND SERVICE AIR BRAKE CONTROL VALVES
REMOVAL
REFITTING
PRESSURE TRANSDUCER AND PRESSURE SWITCH (Version with air braking system)
REMOVAL
REFITTING
CAB LIFT AIR PRESSURE CONTROL/REDUCING VALVE
REMOVAL
REFITTING
TRAILER AIR BRAKES COUPLING VALVE
REMOVAL AND REPLACEMENT
HYDRAULIC BRAKING VALVE
REMOVAL
REFITTING
AIR CONDITIONING SYSTEM
TECHNICAL SPECIFICATIONS
FUNCTIONING
MAINTENANCE
ADJUSTING THE TENSION OF THE COMPRESSOR DRIVEBELT
DISCHARGING, FLUSHING AND RECHARGING THE AIR CONDITIONING SYSTEM
AIR CONDITIONING COMPRESSOR
REMOVAL
REFITTING
RECEIVER-DRIER
REMOVAL
REFITTING
CONDENSER FAN
REMOVAL
REFITTING
CONDENSER
REMOVAL
REFITTING
GEARBOX OIL/FUEL COOLERS
REMOVAL
REFITTING
RADIATOR
REMOVAL
REFITTING
EXPANSION TANK
REMOVAL
REFITTING
FAN
REMOVAL
REFITTING
RADIATOR/COOLERS ASSEMBLY
REMOVAL
REFITTING
FRONT PTO FLEXIBLE COUPLING
REPLACEMENT
REFITTING
TURBOCHARGER
REMOVAL
REFITTING
AIR INLET PIPE
REMOVAL
REFITTING
AIR CLEANER
REMOVAL
REFITTING
EXHAUST PIPE
REMOVAL
REFITTING
SILENCER
REMOVAL
REFITTING
4WD PROPELLER SHAFT (Version with front suspension)
REMOVAL
REFITTING
BRAKE MASTER CYLINDERS
REMOVAL
REFITTING
BLEEDING THE BRAKING SYSTEM
ADJUSTMENT OF THE BRAKE LIGHT SWITCHES
POWER STEERING UNIT
1. Testing
2. Setting
REMOVAL
REFITTING
DISMANTLING
ASSEMBLY
FRONT WHEELS
REMOVAL
REFITTING
FRONT FENDERS
REMOVAL
REFITTING
REAR WHEELS
REMOVAL
REFITTING
LIFT VALVE BLOCK
REMOVAL
REFITTING
FRONT LIFT CYLINDERS
REMOVAL
REFITTING
FRONT LIFT ASSEMBLY
REMOVAL
REFITTING
FRONT PTO ASSEMBLY
REMOVAL
REFITTING
FRONT SUSPENSION CYLINDERS (Where fitted)
REMOVAL
REFITTING
DISASSEMBLY AND ASSEMBLY
FRONT AXLE AND SWINGING SUPPORT (Versions with front suspension)
REMOVAL
REFITTING
FRONT SUSPENSION VALVES
REMOVAL
REFITTING
FRONT SUSPENSION POSITION SENSOR
1. Removal
2. Positioning
3. Testing
REINFORCING SIDE MEMBERS (For versions with front lift only)
REMOVAL
REFITTING
FRONT CARRIER (Versions with front suspension)
REMOVAL
REFITTING
ACCELERATOR POTENTIOMETER
REPLACEMENT
REFITTING
FUEL TANK
REMOVAL
REFITTING
TEST FOR CORRECT OPERATION OF AUXILIARY SERVICES PUMP
POWER STEERING GEAR PUMP
REMOVAL
REFITTING
VARIABLE DISPLACEMENT PUMP
REMOVAL
REFITTING
DIRECTIONAL CONTROL VALVES
REMOVAL
REFITTING
AUXILIARY SPOOL VALVE STACK
DISASSEMBLY
ASSEMBLY
PTO CLUTCH AND DIFFERENTIAL LOCK CONTROL VALVE
REMOVAL
REFITTING
LIFT CYLINDERS
REMOVAL
REFITTING
DISASSEMBLY AND ASSEMBLY
LIFT POSITION SENSOR
REPLACEMENT
REFITTING
LIFT DRAFT SENSOR
REMOVAL
REFITTING
DRIVER'S SEAT
REMOVAL
REFITTING
ARMREST CONTROL PANELS
REMOVAL
REFITTING
STEERING WHEEL, STEERING COLUMN SWITCH UNIT AND INSTRUMENT PANEL
REMOVAL
REFITTING
CENTRE CONSOLE, STEERING COLUMN SWITCH ASSEMBLY AND SHROUD
REMOVAL
REFITTING
RIGHT-HAND CONSOLE
OPENING AND REMOVAL
REFITTING
LEFT-HAND CONSOLE
REMOVAL
REFITTING
HYDRAULIC LIFT, FRONT SUSPENSION AND TRANSMISSION ELECTRONIC CONTROL UNITS
REMOVAL
REFITTING
FUSE AND RELAY BOARD
REMOVAL
REFITTING
ENGINE ECU
REMOVAL
REFITTING
CLUTCH PEDAL AND RELATED DEVICES
1. Removal of the potentiometer
1.1 Refitment of potentiometer
2. Adjustment of the clutch pedal position and travel
3. Renewal of the proximity sensor
RIGHT-HAND CONSOLE CONTROLS
REMOVAL
REFITTING
BOWDEN CABLES
REPLACEMENT
PARKING BRAKE SWITCH
ADJUSTMENT
PARKING BRAKE CONTROL LINKAGE
1. Removal
2. Replacement
3. Initial adjustment
4. Adjustment to correct brake wear or elongation of cable
5. Final operations
CLIMATE CONTROL PANEL
REMOVAL
REFITTING
HEATER VALVE
1. Removal
2. Refitting and adjustment of the control cable.
HEATER MATRIX
REMOVAL
REFITTING
AIR CONDITIONING EVAPORATOR
REMOVAL
REFITTING
RIGHT-HAND AIR CONDITIONING FAN
REMOVAL
REFITTING
LEFT-HAND AIR CONDITIONING FAN
REMOVAL
REFITTING
CAB DOOR CABLE
RENEWAL
TRAILER BRAKING AIR PRESSURE GAUGE
REMOVAL
REFITTING
TRANSMISSION OPERATING STATUS DISPLAY
REMOVAL
REFITMENT
CAB
REMOVAL
REFITMENT
ENGINE -TRANSMISSION
SEPARATION
ASSEMBLY
TRANSMISSION AND REAR AXLE
SEPARATION
ASSEMBLY
PTO CLUTCH
REMOVAL AND OVERHAUL
ASSEMBLY AND REFITMENT
PTO ASSEMBLY
REMOVAL
REFITMENT
DISASSEMBLY
ASSEMBLY
REAR LIFT AND TOP LINK
REMOVAL
REFITMENT
OVERHAUL OF BRAKE ASSEMBLIES
1. Preparation of machine for disassembly operations
2. Removal of trumpet housings
3. Removal of brake assembly
4. Adjustment of brake clearances and assembly
5. Refitment of trumpet housings
TRUMPET HOUSING
DISASSEMBLY
ASSEMBLY
PUMP DRIVE SPACER FLANGE
REMOVAL
REFITMENT
PARKING BRAKE
INSPECTION AND OVERHAUL
PUMP DRIVE UNIT
OVERHAUL
1. Disassembly of unit
2. Replacement of taper roller bearings
3. Assembly of drive unit
4. Assembly of pump drive unit
DIFFERENTIAL
1. Disassembly
2. Assembly
BEVEL PINION
REMOVAL
ASSEMBLY AND ADJUSTMENT
DIFFERENTIAL AND CLEARANCE ADJUSTMENTS
SECTION 40
THE STRUCTURE OF THE UNIT
HOW TO CONSULT THE UNIT
1. INTRODUCTION
1.1 LIST OF WIRING HARNESSES
1.2 DEFINITION OF COMPONENTS AND SYMBOLS
1.3 GENERAL RULES
1.3.3 REMOVAL, REFITTING AND DRYING OF CONNECTORS AND WIRING
1.4 DIAGNOSTIC INSTRUMENTS
1.5 WIRE COLOUR CODES
2. INDICES
2.1 COMPONENT DESCRIPTION INDEX
2.2 COMPONENT CODE INDEX
2.3 CONNECTOR INDEX
3. COMPONENTS
3.1 CONNECTOR LAYOUTS
3.2 COMPONENT TECHNICAL DATA
3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS
4. SYSTEMS
4.1 GROUND POINTS
4.2 ENGINE START
4.3 PREHEATING
4.4 ELECTRICAL ENGINE CONTROL
4.5 LIGHTS - LIGHT SELECTOR SWITCH
4.6 CAB ACCESSORY
4.7 WORKING LIGHTS
4.8 WINDSCREEN WIPER
4.9 INFOCENTER
4.10 ELECTRICAL POWER SUPPLY
4.11 AUTORADIO - CB
4.12 DIAGNOSTIC SOCKET - CANBUS
4.13 AIR CONDITIONING - HEATING FAN
4.14 BRAKES
4.15 TRAILER BRAKES (ITALY VERSION)
4.16 TRAILER BRAKES (EXPORT F VERSION)
4.17 FRONT AXLE SUSPENSION
4.18 TRANSMISSION
4.19 ASM - 4WD - DIFFERENTIAL
4.20 REAR LIFTER
4.21 FRONT AND REAR PTO
4.22 ELECTRIC CONTROL VALVE
5. PLANIMETRY, WIRING DIAGRAM AND CONNECTORS LOCATION
INTERNAL COMBUSTION ENGINE WIRING (1/2)
INTERNAL COMBUSTION ENGINE WIRING (2/2)
ENGINE WIRING (1/2)
ENGINE WIRING (2/2)
TRANSMISSION WIRING (1/2)
TRANSMISSION WIRING (2/2)
HYDRAULIC AND AIR TRAILER BRAKING SYSTEM WIRING (ITALY)
AIR TRAILER BRAKING SYSTEM WIRING
CAB POWER SUPPLY WIRING
FRONT AXLE SUSPENSION WIRING
NUMBER PLATE LIGHT WIRING
NUMBER PLATE LIGHT WIRING
FENDER WIRING
FENDER WIRING
FRONT CONSOLE WIRING (1/2)
FRONT CONSOLE WIRING (2/2)
SIDE CONSOLE WIRING (1/2)
SIDE CONSOLE WIRING (2/2)
AIR CONDITIONING SYSTEM WIRING (CAB)
DISPLAY WIRING
ROOF WIRING (1/2)
ROOF WIRING (2/2)
CONTROL UNIT - FUSES - RELAYS (1/2)
CONTROL UNIT - FUSES - RELAYS (2/2)

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