Hyundai Model D6B Diesel Engine Service Repair Shop Manual

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This complete service repair workshop manual PDF download for the D6B Model Hyundai Diesel Engine has easy to read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes. All specifications and tolerances are listed. Functions of components and systems are also explained.


APPLICABLE MODELS :

Hyundai D6BR


TABLE OF CONTENTS :

1. GENERAL
2. SERVICE STANDARDS
3. SPECIAL TOOLS
4. INSPECTION AND ADJUSTMENT OF ENGINE
5. REMOVAL AND INSTALLATION OF AUXILIARIES
6. ENGINE PROPER
7. INLET AND EXHAUST
8. LUBRICATION
9. COOLING
10. FUEL
11. ELECTRICAL
12. OTHER EQUIPMENT



MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Total Pages : 305


This Hyundai Diesel Engine Model D6B service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

All pages are printable, so run off what you need & take it with you into the garage or workshop. Save money $$ by doing your own repairs! These manuals make it easy for any skill level with these very easy to follow, step-by-step instructions! Instant download means no shipping cost or waiting for a CD to arrive in the mail!, you will receive this manual today via instant download on completion of payment via our secure payment processor. We accept all major credit/debit cards/paypal.

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1. GENERAL
GENERAL DESCRIPTION
Engin Sectional Views
Engine Number and Nameplate
SPECIFICATIONS
Principal Specifications
Specifications of Each Device
Engine Outputs Classified by Application
CONSTRUCTION AND OPERATION
Engine Proper
Inlet and Exhaust
Lubrication
Cooling
Fuel
Electrical
Air Compressor [Option]
Injection Pump Drive

2. SERVICE STANDARDS
ENGINE ADJUSTMENT STANDARDS
SERVICE STANDARDS
Engine Proper
Inlet and Exhaust
Lubrication
Cooling
Fuel
Electrical
Other Equipment
TIGHTENING TORQUE TABLE
Tightening Torque for Major Bolts and Nuts
Tightening Torque for General Bolts and Nuts
SEALANT, OIL AND GREASE

3. SPECIAL TOOLS

4. INSPECTION AND ADJUSTMENT OF ENGINE
MEASUREMENT OF COMPRESSION PRESSURE
OIL PRESSURE
INSPECTION AND ADJUSTMENT OF VALVE CLEARANCE
BLEEDING OF FUEL SYSTEM
INSPECTION AND ADJUSTMENT OF FUEL INJECTION START TIMING
INSPECTION AND ADJUSTMENT OF NO-LOAD MINIMUM AND MAXIMUM SPEEDS
INSPECTION AND ADJUSTMENT OF V-BELT TENSION
TROUBLESHOOTING

5. REMOVAL AND INSTALLATION OF AUXILIARIES
PREPARATIONS
Preliminary Inspection of Engine
Cleaning of Engine
REMOVAL AND INSTALLATION
Electrical
Inlet and Exhaust
Fuel
Air Compressor
Injection Pump Drive
Cooling
Lubrication

6. ENGINE PROPER
DISASSEMBLY
Cylinder Head and Valve Mechanism
Flywheel, Timing Gear and Camshaft
Crankcase and Main Moving Parts
INSPCETION AND CORRECTION
Valve Mechanism
Cylinder Head, Valve and valve Seat Insert
Flywheel
Timing Gear
Camshaft
Crankcase and Cylinder Liner
Piston and Piston Ring
Connecting Rod
Crankshaft and Main Bearing
REASSEMBLY
Crankcase and Main Moving Parts
Flywheel, Timing Gear and Camshaft
Cylinder Head and Valve Mechanism

7. INLET AND EXHAUST
INLET MANIFOLD
AIR CLEANER
Disassembly and Reassembly\
Inspection and cleaning
Inspection of Dust Indicator
EXHAUST MANIFOLD

8. LUBRICATION
OIL PUMP
Disassembly and Inspection
Reassembly
OIL FILTER
OIL COOLER
Cleaning
Air Pressure Test
RELIEF VALVE
REGULATOR VALVE
CHECK VALVE

9. COOLING
WATER PUMP
Disassembly and Inspection
Reassembly
THERMOSTAT
RADIATOR
Disassembly of Radiator
Lnspection of radiator
CLEANING COOLING SYSTEM
GAS LEAKAGE TEST

10. FUEL
INJECTION PUMP GENERAL
A, AD Type Injection Pump
RSV Type Governor
RFD Type Governor
Feed Pump
SA, SA-d Type Automatic Timer
Test and Adjustment
INJECTION NOZZLE
Disassembly
Cleaning and Inspection
Reassembly
Test and Adjustment
FUEL FILTER
WATER SEPARATOR

11. ELECTRICAL
STARTER
Disassmbly
Inspection
Reassembly
Adjustment and Test After Assembly
STARTER RELAY
ALTERNATOR
Alternator Handing Precautions
40A Alternator
PREHEATER
Intake Air Heater
Heater Relay

12. OTHER EQUIPMENT
AIR COMPRESSOR
Disassembly
Inspection and Correction
Reassembly
INJECTION PUMP DRIVE
AUTOMATIC STOP SYSTEM
Stop Sloenoid
Solenoid Relay
OVER HEAT WARNING UNIT
OIL PRESSURE SWITCH

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D6B SHOP MANUAL
FOREWORD
COMPILATION OF THIS MANUAL
GENERAL
GENERAL DESCRIPTION
Engin Sectional Views
Engine Number and Nameplate
SPECIFICATIONS
Principal Specifications
Specifications of Each Device
Engine Outputs Classified by Application
CONSTRUCTION AND OPERATION
Engine Proper
Inlet and Exhaust
Lubrication
Cooling
Fuel
Electrical
Air Compressor [Option]
Injection Pump Drive
SERVICE STANDARDS
ENGINE ADJUSTMENT STANDARDS
SERVICE STANDARDS
Engine Proper
Inlet and Exhaust
Lubrication
Cooling
Fuel
Electrical
Other Equipment
TIGHTENING TORQUE TABLE
Tightening Torque for Major Bolts and Nuts
Tightening Torque for General Bolts and Nuts
SEALANT, OIL AND GREASE
SPECIAL TOOLS
INSPECTION AND ADJUSTMENT OF ENGINE
MEASUREMENT OF COMPRESSION PRESSURE
OIL PRESSURE
INSPECTION AND ADJUSTMENT OF VALVE CLEARANCE
BLEEDING OF FUEL SYSTEM
INSPECTION AND ADJUSTMENT OF FUEL INJECTION START TIMING
INSPECTION AND ADJUSTMENT OF NO-LOAD MINIMUM AND MAXIMUM SPEEDS
INSPECTION AND ADJUSTMENT OF V-BELT TENSION
TROUBLESHOOTING
REMOVAL AND INSTALLATION OF AUXILIARIES
PREPARATIONS
Preliminary Inspection of Engine
Cleaning of Engine
REMOVAL AND INSTALLATION
Electrical
Inlet and Exhaust
Fuel
Air Compressor
Injection Pump Drive
Cooling
Lubrication
ENGINE PROPER
DISASSEMBLY
Cylinder Head and Valve Mechanism
Flywheel, Timing Gear and Camshaft
Crankcase and Main Moving Parts
INSPCETION AND CORRECTION
Valve Mechanism
Cylinder Head, Valve and valve Seat Insert
Flywheel
Timing Gear
Camshaft
Crankcase and Cylinder Liner
Piston and Piston Ring
Connecting Rod
Crankshaft and Main Bearing
REASSEMBLY
Crankcase and Main Moving Parts
Flywheel, Timing Gear and Camshaft
Cylinder Head and Valve Mechanism
INLET AND EXHAUST
INLET MANIFOLD
AIR CLEANER
Disassembly and Reassembly\
Inspection and cleaning
Inspection of Dust Indicator
EXHAUST MANIFOLD
LUBRICATION
OIL PUMP
Disassembly and Inspection
Reassembly
OIL FILTER
OIL COOLER
Cleaning
Air Pressure Test
RELIEF VALVE
REGULATOR VALVE
CHECK VALVE
COOLING
WATER PUMP
Disassembly and Inspection
Reassembly
THERMOSTAT
RADIATOR
Disassembly of Radiator
Lnspection of radiator
CLEANING COOLING SYSTEM
GAS LEAKAGE TEST
FUEL
INJECTION PUMP GENERAL
A, AD Type Injection Pump
RSV Type Governor
RFD Type Governor
Feed Pump
SA, SA-d Type Automatic Timer
Test and Adjustment
INJECTION NOZZLE
Disassembly
Cleaning and Inspection
Reassembly
Test and Adjustment
FUEL FILTER
WATER SEPARATOR
ELECTRICAL
STARTER
Disassmbly
Inspection
Reassembly
Adjustment and Test After Assembly
STARTER RELAY
ALTERNATOR
Alternator Handing Precautions
40A Alternator
PREHEATER
Intake Air Heater
Heater Relay
OTHER EQUIPMENT
AIR COMPRESSOR
Disassembly
Inspection and Correction
Reassembly
INJECTION PUMP DRIVE
AUTOMATIC STOP SYSTEM
Stop Sloenoid
Solenoid Relay
OVER HEAT WARNING UNIT
OIL PRESSURE SWITCH

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