DEUTZ-FAHR AGROTRON 210-235-265 Tractor Service Repair Workshop Manual

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This complete service repair workshop manual PDF download for the AGROTRON 210-235-265 DEUTZ-FAHR TRACTORS has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes.

The purpose of this workshop manual is to provide instruction for repair technicians and a practical guide to improving the quality of repairs. This manual enables repair technicians to acquire a thorough knowledge of the machine, indicating the correct methods for fault diagnosis, for working in safety and for accurate dimensional checks and visual inspections. The instructions also indicate the products to use, the tightening torques and the adjustment data.


APPLICABLE MODELS :

DEUTZ-FAHR AGROTRON 210
DEUTZ-FAHR AGROTRON 235
DEUTZ-FAHR AGROTRON 265


TABLE OF CONTENTS :

Section 00 Contains the general safety rules, information on how to use and update the manual, the symbols used, the products required, the standard tightening torques and a conversion table for units of measurement.

Section 10 Contains technical descriptions and information regarding the mechanical and hydraulic operation of machine components, the designations of the various components, hydraulic diagrams and general technical data.

Section 20 Contains information on the tractor's electrical and electronic systems, the procedures for putting into service, the list of alarms and a guide to the use of the software required for tractor and engine configuration and access to diagnostic codes.

Section 30 Contains the methods, checks and adjustments regarding the external components; the operations dealt with in this section do not require removal of the various assemblies that form the tractor frame and cab.

Section 40 Contains information and diagrams regarding the machine's electrical and electronic systems.


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 307.1109.3.6
Total Pages : 900


This (OEM) manual pdf download has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.

This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

More Info : https://www.sitelux.com

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307.1109.3.6 AGROTRON 210-235-265
COVER
INTRODUCTION
SAFETY NOTES
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS
LIFTING INSTRUCTIONS
HOW THE MANUAL IS STRUCTURED
HOW TO CONSULT THE MANUAL
HOW TO USE AND UPDATE THE MANUAL
STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS
SPECIAL TOOLS
CONVERSION FACTORS
SECTION 10
1. TRANSMISSION
INTRODUCTION
1.1 ENGINE-TRANSMISSION CONNECTION
1.1.1 FLEXIBLE COUPLING
1.1.2 FLUID COUPLING
1.2 TRANSMISSION
1.2.1 MAIN COMPONENTS (1-SPEED PTO VERSION)
1.2.2 MAIN COMPONENTS (2-SPEED PTO VERSION)
1.2.3 TRANSMISSION HYDRAULIC SYSTEM
1.2.4 GEARBOX
GEARBOX COMPONENTS
1.2.5 MAIN CLUTCH
1.2.6 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE
1.2.7 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC
1.2.8 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC
1.3 REAR AXLE
1.4 REAR PTO
1.4.1 1-SPEED REAR PTO
1.4.2 2-SPEED REAR PTO
2. BRAKING SYSTEM
2.1 BRAKE MASTER CYLINDER
2.2 BRAKE
2.3 TRAILER BRAKING SYSTEM
2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)
2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)
2.3.3 AIR TRAILER BRAKING (ITALY VERSION)
2.3.4 AIR TRAILER BRAKING (EXPORT VERSION)
COMPRESSOR
PRESSURE LIMITING VALVE
CAB SUSPENSION FEED VALVE
BRAKE APPLY SOLENOID VALVE
TRAILER BRAKING VALVE (2-WAY)
TRAILER BRAKING VALVE (1-WAY)
3. HYDRAULIC FRONT AXLE SUSPENSION
3.1 FRONT SUSPENSION CONTROL VALVE
4. FRONT AXLE
4.1 HUB CARRIER AND FINAL REDUCTION UNIT
4.2 DIFFERENTIAL
4.3 STEERING ANGLE SENSOR
5. HYDRAULIC SYSTEM
HYDRAULIC SYSTEM
5.1 VARIABLE DISPLACEMENT PUMP
5.1.1 HYDRAULIC PUMP
5.1.2 LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE
5.2 POWER STEERING
5.3 PRESSURE RELIEF VALVE
5.4 PRIORITY VALVE
5.5 AUXILIARY SERVICES CONTROL VALVE
5.5.1 TYPES OF SPOOL VALVE (LS)
5.5.2 LIFT CONTROL VALVE SECTION
SECTION 20
1. DIAGNOSIS TOOLS “ALL ROUND TESTER”
1.1 ALL ROUND TESTER
1.2 SERDIA 3.5 LEVEL III” SOFTWARE
1.3 EDS EST45” SOFTWARE
2. CONNECTING THE TESTER TO THE ELECTRONIC CONTROL UNITS
2.1 CONNECTION OF THE ART® TO THE HPSA AND ARMREST CONTROL UNITS
2.2 CONNECTING THE PORTABLE COMPUTER WITH “SERDIA 3.5” SOFTWARE TO THE ENGINE CONTROL UNIT
2.3 CONNECTION OF THE PORTABLE COMPUTER WITH “EDS” SOFTWARE TO THE TRANSMISSION CONTROL UNIT
3. INTRODUCTION TO THE ELECTRONIC SYSTEM OF THE TRACTOR
3.1 ELECTRONIC SYSTEM
3.2 CANBUS SYSTEM
3.3 TRANSMISSION CONTROL UNIT
3.4 INFOCENTER
4. PUTTING THE TRACTOR INTO SERVICE
4.1 INTRODUCTION
4.2 RENEWAL OF THE ENGINE CONTROL UNIT
4.3 RENEWAL OF THE TRANSMISSION CONTROL UNIT
4.4 RENEWAL OF THE HPSA CONTROL UNIT
4.5 RENEWAL OF THE ARMREST CONTROL UNIT
5. ALARMS
5.1 ALARMS DISPLAYED ON THE INSTRUMENT PANEL
5.2 HPSA CONTROL UNIT ALARMS
5.3 ENGINE CONTROL UNIT ALARMS
5.4 TRANSMISSION CONTROL UNIT ALARMS
5.5 ARMREST ALARMS
5.6 LIST OF ALARMS FOR THE BOSCH ELECTROHYDRAULIC CONTROL VALVE
5.7 CANBUS ALARMS
6. HPSA CONTROL UNIT TESTER MANUAL
6.1 ELECTRONIC COMPONENTS CONTROL AND SETTING SYSTEM
STRUCTURE OF THE SYSTEM
OPENING SCREEN
MAIN MENU
1. MONITOR MENU
2. CALIBRATION MENU
3. TEST MENU
4. ALARM MENU
7. ARMREST TESTER MANUAL
PRESENTATION SCREEN
MAIN MENU
1. MONITOR
2. TESTS MENU
3. CALIBRATIONS MENU
4. ALARM LIST
8. OPERATOR’S MANUAL EDS (Electronic Diagnosis System)
1. GENERAL INTRODUCTION
1.1 FUNCTIONAL SCOPE
1.2 HARDWARE REQUIREMENTS
1.3 STARTING AND TERMINATING OF THE EDS PROGRAM
2. TRANSMISSION DIAGNOSIS
2.1 THE MAIN MENU
2.2 ONLINE HELP
3. POWER-SHUTTLE DIAGNOSISPROGRAMM DEST 45
3.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 45
3.2 DEST 45 PROGRAM DESCRIPTION
3.3 ERROR CODES POWER-SHUTTLE /DEST 45
3.4 DISPLAY POWERSHUTTLE
3.5 ERROR CODE LIST WITH DESCRIPTION
3.6 OTHER INFORMATIONS
3.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100
3.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7100
3.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200
3.10 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300
3.11 ERROR ANALYSIS
4. PREPARATIONS FOR DIAGNOSIS OF THE INFOCENTER
4.1 PROGRAM DESCRIPTION
4.2 CONSTANT VALUES FOR INFOCENTER
9. SERDIA (LEVEL III)
1. SETUP AND COMMUNICATIONS
1.1 MINIMUM EQUIPMENT REQUIRED
1.2 ORDERING
1.3 SWITCHING ON AND INSTALLING THE SOFTWARE
1.4 USING THE PROGRAM
1.5 CLOSING THE PROGRAM
2. ECU SELECTION
2.1 SELECTING TWO CONTROL UNITS
2.2 PRINTING
2.3 PROTOCOL
2.4 IDENTIFICATION AND MEASUREMENT DATA
3. MEASURED VALUES
3.1 ACTUAL MEASURED VALUES (GENERAL)
3.2 RAM-VALUES
3.3 DATA LOGGER (ONLY EMS2)
3.4 INPUT/OUTPUT ASSIGNMENT
3.5 CAN STATUS
4. PARAMETERS
4.1 CONFIGURATION (GENERAL)
4.2 OVERALL PROGRAMMING
4.3 CALIBRATION
5. ERROR MEMORY
5.1 GENERAL
5.2 ERROR TABLE
6. EXTRAS
6.1 MAXIMUM SPEED
6.2 LOGISTIC DATA
6.3 LOAD SPECTRUM
6.4 MAINTENANCE INTERVAL EXCEEDED
6.5 OVERRIDE MEMORY
6.6 MAINTENANCE DATA
7. TASKS
7.1 EMR1
8. WHAT TO DO IF...?
8.1 SERDIA GENERAL
8.2 EMR1
SECTION 30
METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING
UPPER VIEW WIRING AND PIPES
UPPER VIEW PIPES
R.H. VIEW TRANSMISSION ASSEMBLY
FRONT VIEW (RIGHT)
FRONT VIEW (LEFT)
FRONT VIEW (RIGHT)
REAR VIEW (RIGHT)
ENGINE HOOD AND SIDE PANELS
REMOVAL
REFITTING
BATTERY
REMOVAL
REFITTING
CAB ACCESS STEPS
REMOVAL
REFITTING
BATTERY SUPPORT
REMOVAL
REFITTING
STARTER MOTOR
REMOVAL
REFITTING
ALTERNATOR
REMOVAL
REFITTING
COMPRESSOR FAN - DRIVEBELTS
REMOVAL
REFITTING
AIR COMPRESSOR
REMOVAL
REFITTING
POWER STEERING PUMP
REMOVAL
REFITTING
TRAILER BRAKING VALVES AND AIR RESERVOIR (Version with air trailer braking)
REMOVAL
REFITTING
TRAILER AIR BRAKES COUPLING VALVES
1. Removal
2. Renewal
AIR CONDITIONING SYSTEM
TECHNICAL SPECIFICATIONS
OPERATION
MAINTENANCE
ADJUSTING THE TENSION OF THE COMPRESSOR DRIVEBELT
DISCHARGING, FLUSHING AND RECHARGING THE AIR CONDITIONING SYSTEM
AIR CONDITIONING COMPRESSOR
REMOVAL
REFITTING
RECEIVER-DRIER
REMOVAL
REFITTING
CONDENSER FAN
REMOVAL
REFITTING
FUEL COOLER
REMOVAL
REFITTING
CONDENSER
REMOVAL
REFITTING
INTERCOOLER
REMOVAL
REFITTING
GEARBOX OIL AND HYDRAULIC SERVICES OIL COOLERS
REMOVAL
REFITTING
RADIATOR
REMOVAL
REFITTING
COMPLETE RADIATOR-COOLERS ASSEMBLY
REMOVAL
REFITTING
EXPANSION TANK
REMOVAL
REFITTING
FLEXIBLE COUPLING OF THE FRONT PTO (Models with front PTO only)
RENEWAL
REFITTING
TURBOCHARGER
REMOVAL
REFITTING
AIR INTAKE PIPE
REMOVAL
REFITTING
COMPLETE AIR CLEANER ASSEMBLY
REMOVAL
REFITTING
EXHAUST PIPE
REMOVAL
REFITTING
SILENCER
REMOVAL
REFITTING
4WD PROPELLER SHAFT
REMOVAL
REFITTING
FRONT BEARING OF THE 4WD PROPELLER SHAFT
RENEWAL
REFITTING
BRAKE MASTER CYLINDERS
REMOVAL
REFITTING
BLEEDING THE BRAKING SYSTEM
ADJUSTMENT OF THE BRAKE LIGHT SWITCHES
POWER STEERING UNIT
1. Testing
2. Adjustment
3. Removal of the power steering unit
REFITTING
POWER STEERING UNIT SEALS
1. Disassembly
2. Removal of the seals
3. Removal of the dust seal
4. Installing the inner seal (15)
5. Installing the control valve
6. Final assembly
FRONT WHEELS
REMOVAL
REFITTING
FRONT FENDERS
REMOVAL
REFITTING
REAR WHEELS
REMOVAL
REFITTING
FRONT LIFT VALVE BLOCK
REMOVAL
REFITTING
FRONT LIFT CYLINDERS
REMOVAL
REFITTING
FRONT LIFT ASSEMBLY
REMOVAL
REFITTING
FRONT PTO ASSEMBLY
REMOVAL
REFITTING
FRONT SUSPENSION CYLINDERS
REMOVAL
REFITTING
DISASSEMBLY AND ASSEMBLY
FRONT AXLE AND SWINGING SUPPORT
REMOVAL
REFITTING
FRONT CARRIER
REMOVAL
REFITTING
FRONT SUSPENSION SOLENOID VALVES
REMOVAL
REFITTING
FRONT SUSPENSION POSITION SENSOR
1. Removal
2. Positioning
3. Calibration
ACCELERATOR POTENTIOMETER
REPLACEMENT
REFITTING
FUEL TANKS
REMOVAL
REFITTING
TESTING THE AUXILIARY SERVICES PUMPS
HYDRAULIC SERVICES OIL RESERVOIR
REMOVAL
REFITTING
PISTON PUMP
REMOVAL
REFITTING
PRIORITY VALVE
REMOVAL
REFITTING
LIFT CYLINDERS
REMOVAL
REFITTING
DISASSEMBLY AND ASSEMBLY
LIFT POSITION SENSOR
TESTING
REMOVAL AND ADJUSTMENT
LIFT DRAFT SENSOR
REMOVAL
REFITTING
TOWING HITCH REMOTE CONTROL AND RENEWAL OF THE CONTROL CABLE
REMOVAL
REFITTING
GEARSHIFT LEVER
REMOVAL
REFITTING
GEARSHIFT CONTROL CABLES
Removal
Tensioning the gearshift control cables
DRIVER'S SEAT AND MULTIFUNCTION ARMREST
REMOVAL
REFITTING
ARMREST CONTROL PANELS
REMOVAL
REFITTING
STEERING WHEEL, STEERING COLUMN SWITCH UNIT AND INSTRUMENT PANEL
REMOVAL
REFITTING
STEERING COLUMN SWITCH UNIT AND THE SHUTTLE CONTROL LEVER
RENEWAL
ASSEMBLY
CENTRE CONSOLE AND SHROUD
REMOVAL
REFITTING
RIGHT-HAND CONSOLE
OPENING AND REMOVAL
REFITTING
LEFT-HAND CONSOLE
REMOVAL
REFITTING
ELECTRONIC CONTROL UNITS
REMOVAL
REFITTING
FUSE AND RELAY BOARD
REMOVAL
REFITTING
ENGINE ECU
REMOVAL
REFITTING
CLUTCH PEDAL AND RELATED DEVICES
1. Removal of the potentiometer
1.1 Refitting the potentiometer.
2. Adjustment of the clutch pedal position and travel
3. Renewal of the proximity sensor
RIGHT-HAND CONSOLE CONTROLS
REMOVAL
REFITTING
ADJUSTMENT OF THE PARKING BRAKE SWITCH
ADJUSTMENT OF THE PARKING BRAKES
PARKING BRAKE CABLE
RENEWAL
CREEPER CONTROL CABLE
RENEWAL
REFITTING
CLIMATE CONTROL PANEL
REMOVAL
REFITTING
HEATER VALVE
1. Removal
2. Refitting and adjustment of the control cable.
3. Final checks
HEATER MATRIX
REMOVAL
REFITTING
AIR CONDITIONING EVAPORATOR
REMOVAL
REFITTING
RIGHT-HAND AIR CONDITIONING FAN
REMOVAL
REFITTING
LEFT-HAND AIR CONDITIONING FAN
REMOVAL
REFITTING
CAB DOOR CABLE
TRAILER BRAKING AIR PRESSURE GAUGE
REMOVAL
REFITTING
TRANSMISSION STATUS DISPLAY
REMOVAL
REFITTING
HYDRAULIC SERVICES CONTROL VALVE
REMOVAL
REFITTING
AUXILIARY SPOOL VALVE STACK
DISASSEMBLY
ASSEMBLY
CAB
REMOVAL
REFITTING
CAB AIR SPRINGS AND HYDRAULIC DAMPERS
RENEWAL
REFITTING
ENGINE
REMOVAL
REFITTING
FLEXIBLE COUPLING
REMOVAL
REFITTING
FLUID COUPLING AND THE FLYWHEEL (only for models 235-265)
REMOVAL
REFITTING
LOWER LINKS OF THE HYDRAULIC LINKAGE
REMOVAL
REFITTING
TOWING HITCH AND SUPPORT
REMOVAL
REFITTING
SECTION 40
THE STRUCTURE OF THE UNIT
1. INTRODUCTION
1.1 LIST OF WIRING HARNESSES
1.2 DEFINITION OF COMPONENTS AND SYMBOLS
1.3 GENERAL RULES
1.4 DIAGNOSTIC INSTRUMENTS
1.5 WIRE COLOUR CODES
2. INDICES
2.1 COMPONENT DESCRIPTION INDEX
2.2 COMPONENT CODE INDEX
2.3 CONNECTOR INDEX
3. COMPONENTS
3.1 CONNECTOR LAYOUTS
3.2 COMPONENT TECHNICAL DATA
3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS
4. SYSTEMS
4.1 EARTHING POINTS
4.2 STARTING
4.3 PREHEATING
4.4 ELECTRICAL ENGINE CONTROL
4.5 LIGHTS - STEERING COLUMN SWITCH UNIT (WITHOUT FRONT LIFT)
4.6 LIGHTS - STEERING COLUMN SWITCH UNIT (WITH FRONT LIFT)
4.7 CAB ACCESSORIES
4.8 WORKLIGHTS (WITHOUT FRONT LIFT)
4.9 WORKLIGHTS (WITH FRONT LIFT)
4.10 WINDSCREEN WIPERS
4.11 INFOCENTER
4.12 POWER OUTLET SOCKETS
4.13 RADIO - CB
4.14 DIAGNOSTICS SOCKETS - CANBUS
4.15 AIR CONDITIONING - HEATER FANS
4.16 BRAKING SYSTEM
4.17 TRAILER BRAKES
4.18 FRONT AXLE SUSPENSION
4.19 TRANSMISSION
4.20 ASM - 4WD - DIFFERENTIAL
4.21 ELECTRONIC LIFT (WITH AB POSITION SENSOR)
4.22 FRONT AND REAR PTO
4.23 SOLENOID-OPERATED VALVES
4.24 ELECTRONIC LIFT (WITH BOSCH POSITION SENSOR)
5. WIRING
ENGINE WIRING (KHD) (1/2)
ENGINE WIRING (KHD) (2/2)
ENGINE WIRING (1/2)
ENGINE WIRING (2/2)
EXTENSION WIRING FOR FRONT LIGHTS
ENGINE HOOD WIRING
TRANSMISSION WIRING (WITH AB LIFT POSITION SENSOR) (1/2)
TRANSMISSION WIRING (WITH AB LIFT POSITION SENSOR) (2/2)
TRANSMISSION WIRING (WITH BOSCH LIFT POSITION SENSOR) (1/2)
TRANSMISSION WIRING (WITH BOSCH LIFT POSITION SENSOR) (2/2)
OPTIONAL CONTROL VALVES WIRING (D3 - D4)
FRONT AXLE SUSPENSION WIRING
WIRING FOR HYDRAULIC AND AIR TRAILER BRAKING (ITALY)
WIRING FOR AIR TRAILER BRAKING
FENDER WIRING
NUMBER PLATE LIGHT WIRING
FRONT CONSOLE WIRING (1/2)
FRONT CONSOLE WIRING (2/2)
SIDE CONSOLE WIRING (WITH AB LIFT POSITION SENSOR) (1/3)
SIDE CONSOLE WIRING (WITH AB LIFT POSITION SENSOR) (2/3)
SIDE CONSOLE WIRING (WITH AB LIFT POSITION SENSOR) (3/3)
SIDE CONSOLE WIRING (WITH BOSCH LIFT POSITION SENSOR) (1/3)
SIDE CONSOLE WIRING (WITH BOSCH LIFT POSITION SENSOR) (2/3)
SIDE CONSOLE WIRING (WITH BOSCH LIFT POSITION SENSOR) (3/3)
AIR CONDITIONING WIRING (CAB)
DISPLAY WIRING
ROOF WIRING (1/2)
ROOF WIRING (2/2)
EXTENSION ROTATING BEACON
WINDSCREEN WIPER MOTOR WIRING
FRONT AND REAR WIRING FOR UPPER WORKLIGHTS
CAB LOWER HEADLIGHTS WIRING
WIRING FOR FRONT LOWER WORKLIGHTS (ON CAB) (WITHOUT FRONT LIFT)
WIRING FOR FRONT LOWER WORKLIGHTS (ON CAB) (WITH FRONT LIFT)
LIGHTS SELECTOR SWITCH
CONTROL UNIT - FUSES - RELAYS (1/2)
CONTROL UNIT - FUSES - RELAYS (2/2)

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