FENDT EK 900 Vario Tractors Workshop Service Training Manual

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This Workshop Service Repair Training manual PDF download for the FENDT 900 Vario Tractors has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


APPLICABLE MODELS :

FENDT 916 Vario and up .. / 6001
FENDT 920 Vario and up .. / 6001
FENDT 924 Vario and up .. / 6001
FENDT 926 Vario and up .. / 6001
FENDT 930 Vario and up .. / 1001


TABLE OF CONTENTS :

0000 - Tractor
1000 - Transmission
2000 - Engine
8600 - Power lift
9000 - Electrics
9400 - Hydraulic pump assembly
9600 - Hydraulics
9700 - Electronics
9900 - Service


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Total Pages : 700


This Service / Repair / Workshop Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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0000 - Tractor
A - General
Assembly overview
Documentation structure
Notes on documentation
Safety instructions and measures
Tightening torques for bolts in Nm
History of the Favorit 900 tractor range
Tractor diagnostics with terminal A008 (Variotronic Ti)
B - Faults
Vario Tractors - Fault Codes
Warning and fault messages
Fault messages Variotronic Ti
D - Component Location
Component overview
Electrical / electronic components - A
Electrical / electronic components - B
Electrical / electronic components - G
Electrical / electronic components - H
Electrical / electronic components - K
Electrical / electronic components - M
Electrical / electronic components - R
Electrical / electronic components - V
Electrical / electronic components - X
Electrical / electronic components - Y
Hydraulic components
F - Setting and Calibration
General points on calibration
1. Calibration - rear EPC, code 8001 and 8002
2. Calibration - enhanced-control front power lift (where fitted), code 9001 and 9002
3. Calibration - hydraulic auxiliary control valves, code 1001
4. Calibration - suspension sensor, code 7666
5. Calibration - engagement point of rear PTO, code 6034
6. Calibration - engagement point of front PTO, code 7034
7. Calibration - clutch pedal sensor, code 4001
8. Calibration - hand throttle, code 4002
9. Calibration - range control sensor, code 4003
10. Calibration - accelerator sensor, code 4005
11. Calibration - transmission ratio characteristic curve, code 4007
12. Calibration - turboclutch operation, code 4009
13. Calibration - potentiometer "Accelerator resolution" (Sliding switch on A034 - joystick), code 4010
1000 - Transmission
1000 - Transmission / General system
A - General
Description draft control
1005 - Transmission / Transmission control
A - General
Function diagramm
C - Documents and Diagrams
Transmission hydraulic circuit diagram with key
2000 - Engine
2000 - Engine / System in general
A - General
Engine Data Fav 900
FENDT 900 Vario engine speci.cations
EDC - injection system
B - Faults
Diagnostic Method EDC
Trouble shooting program EDC
2060 - Engine / Fuel Supply System
G - Repair
Purging Air from Fuel Supply System
2180 - Engine / Cold start system
B - Faults
Faults in cold start system
C - Documents and Diagrams
Cold-start system connection plan
2312 - Engine / Lubrication
C - Documents and Diagrams
Layout of engine lubrication
E - Testing
Lubrication pressure test
2710 - Engine / Injection Pump
A - General
EDC - Description
MSG A021 - PSG A020
Electronic pump control / Engine stop
Engine speed setting EDC / TMS
Injection Pump - Auxilliary Operation
E - Testing
Upstream pressure / interior pressure
Checking Start of Delivery VP 44
G - Repair
Fuel Injection Pump VP 44 - Mounting - Dismounting
2712 - Engine / Injetion valves
G - Repair
Replacing Injection valve with needle Motion sensor
8600 - Power lift
8610 - Power lift / Electrohydraulics EPC control
B - Faults
Fault table for power lift and service hydraulics (hydraulics)
Faults - electrics / electronic components EPC OBE
Rear power lift troubleshooting .owchart
C - Documents and Diagrams
Sectional view and circuit diagram of EHR 23 OBE
9000 - Electrics
9000 - Electrics / General system
C - Documents and Diagrams
Component overview
Overview of circuit diagrams for FENDT 900 Vario
Diagrams FENDT 900 Vario
Power supply + UB - Sheet 2
Earthing system - Sheet 3 (EU-Version)
Earthing system - Sheet 3 (NA-Version)
Starter control - Sheet 4
Cold-start system - Sheet 5
Exhaust brake and engine stop - stationary control - Sheet 6
Lighting in accordance with STVZO (Germany's Federal Highway Code) - Sheet 7 (EU-Version)
Lighting in accordance with STVZO (Germany's Federal Highway Code) - Sheet 7 (NA-Version)
Lighting and horn in accordance with STVZO (Germany's Federal Highway Code) - Sheet 8 (EU-Version)
Lighting and horn in accordance with STVZO (Germany's Federal Highway Code) - Sheet 8 (NA-Version)
Indicators - Sheet 9 (EU-Version)
Indicators - Sheet 9 (NA-Version)
Brake lights, compressed-air advance control system - Sheet 10 (EU-Version)
Brake lights, compressed-air advance control system - Sheet 10 (NA-Version)
Wipers and revolving beacon - Sheet 11 (EU-Version)
Wipers and revolving beacon - Sheet 11 (NA-Version)
Front working lights, EPC light - Sheet 12
Rear working lights - Sheet 13
Lighting, cab and radio - Sheet 14 (EU-Version)
Lighting, cab and radio - Sheet 14 (NA-Version)
Ventilation and air-conditioning - Sheet 15
Heater - Sheet 16
Heated rear window, electric mirrors - Sheet 17
Socket and open line couplings, seat switch - Sheet 18 (EU-Version)
Socket and open line couplings, seat switch - Sheet 18 (NA-Version)
Implement socket, event counter socket - Sheet 19
Power supply to electronic systems - Sheet 20
CAN enhanced control bus - Sheet 21
Instrument panel - Sheet 22
Electrohydraulic power lift control - Sheet 23
Electrical valves 1 - Sheet 24 (EU-Version)
Electrical valves 1 - Sheet 24 (NA-Version)
Electrical valves 2 - Sheet 25
Transmission bus - Sheet 26
Transmission control - Sheet 27
Transmission emergency control - Sheet 28
Suspension - Sheet 29
PTO shaft - Sheet 30 (EU Version)
PTO shaft - Sheet 30 (NA Version)
4WD and differential locks - Sheet 31
LBS - Sheet 32 (EU-Version)
LBS - Sheet 32 (NA-Version)
EDC (engine control) - Sheet 33
E - Testing
A002 - ECU, enhanced control
A004 - ECU, control console
A006 - Keypad, dashboard front
A007 - instrument panel
A009 - actuator unit
A010 - electronic thermostat
A011 - radar sensor
A012 - ECU, flame starting system
A013 - Printed circuit board, fuse
A014 - ECU, EPC 23 OBE
A021- EDC control module, block diagram
A034 - joystick (CAN-BUS)
B005 - engine temperature sensor (instrument panel A007)
B006 - Charge air temperature sensor
B008 - High-pressure sensor
B010 - engine speed sensor 1
B012 - engine oil pressure sensor
B013 - hydraulic oil thermostat
B014 - Speed sensor for hydrostatic accumulator shaft
B015 - bevel pinion speed sensor
B016 - range rotary position sensor
B017 - clutch pedal rotary position sensor
B019 - compressed-air pressure sensor
B020 - Rear PTO speed Hall sensor
B021 - Rear PTO speed Hall sensor after clutch
B022 - Sensor, kickout (NA version only)
B025 - Speed sensor EDC
B026 - Needle Motion Sensor
B027 - Engine Coolant Temperature Sensor EDC
B028 - Intake Air Pressure sensor
B029 - Accelerator Pedal sensor EST (red)
B030 - position sensor reading
B031 / B032 - Load sensor pins right / left
B034 - fuel tank level sensor
B035 - Hand throttle Position Sensor
B038 - Accelerator Pedal position Sensor EDC (yellow)
B040 - sensor, front power lift position
B045 - Air conditioning sensor 2 (anti-icing protection)
B046 - Air conditioning sensor 1 (in air .ow)
CAN - BUS
E015 / E016 / E017 / E018 - Work lamps
G001 - battery
G002 - generator
K018 - relay, battery switch
M011 - starter, 24 V starter motor
S005 / S006 right / left magnetic brake switch
S012 - starter inhibitor switch
S013 - Emergency mode button
S015 - handbrake switch
S017 - switch, filter clogging
S019 / S020 - left / right rear "PTO on"switch
S021 - external switch, "Raise" front power lift
S022 - external switch, "Lower" front power lift
S024 - brake .uid level sensor
S036 - Hydraulic fluid level sensor
S044 - Switch, air conditioning system
S047 - switch, exhaust brake
S053 - switch, driver's seat
S061 - switch, rapid reversing
Y002 - range 1 solenoid valve
Y003 - range 2 solenoid valve
Y004 - transmission neutral solenoid valve / turboclutch valve
Y005 - speed limiter solenoid valve
Y006 - exhaust brake solenoid valve
Y008 / Y009 / Y010 - valve, rear PTO / 4WD / diff. lock
Y011 - Front PTO solenoid valve
Y012 - "Charge" suspension solenoid valve
Y013 - "Lower" suspension solenoid valve
Y014 - "Raise" suspension solenoid valve
Y015 ..Y019 Control valve SB 23 - LS - EHS
Y023 - compressed-air advance control system solenoid valve
Y024 - air-conditioning magnetic clutch
Y026 / Y027 - rear PTO valve, stage 1 / stage 2
Y032 - "Control pressure valve" solenoid valve
Y033 - Valve, .ush (oil preheating)
9040 - Electrics / Fuses
C - Documents and Diagrams
Fuse assignment - fuse holder X050; X051; A013
9400 - Hydraulic pump assembly
9420 - Hydraulic pump assembly / Transmission pump
A - General
Function of the LS pump (working and steering hydraulics)
9600 - Hydraulics
9600 - Hydraulics / General system
C - Documents and Diagrams
Hydraulic circuit diagram with key
D - Component Location
Overview Measuring Points
E - Testing
Test report - fax template
9620 - Hydraulic Equipment / Valves
A - General
Final Plate
End plate
Control valves SB 23 LS - EHS / Emergency mode
9666 - Hydraulic Equipment / External Pressure Control
A - General
LS-Pressure Enhancement
9690 - Hydraulic Equipment / Additional Valves
E - Testing
Hydraulic Oil Heating
9700 - Electronics
A - General
Vario 900 electronics concept
Functional description: Variotronic TI ("Teach In")
Functional description of sensors and ECU A002
9900 - Service
9920 - Service / Special tools
A - General
Special tools EDC - Injection System

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