- This complete service repair workshop manual PDF download for the AGROTRON 80-90-100-105 MK3 » 6001 DEUTZ-FAHR TRACTORS has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes.
The purpose of this workshop manual is to provide instruction for repair technicians and a practical guide to improving the quality of repairs. This manual enables repair technicians to acquire a thorough knowledge of the machine, indicating the correct methods for fault diagnosis, for working in safety and for accurate dimensional checks and visual inspections. The instructions also indicate the products to use, the tightening torques and the adjustment data.
SECTION 00 Contains the general safety rules, information on how to use and update the manual, the symbols used, the products required, the standard tightening torques and a conversion table for units of measurement.
SECTION 10 Contains technical descriptions and information regarding the mechanical and hydraulic operation of machine components, the designations of the various components, hydraulic diagrams and general technical data.
SECTION 20 Contains information on the tractor's electrical and electronic systems, the procedures for putting into service, the list of alarms and a guide to the use of the software required for tractor and engine configuration and access to diagnostic codes.
SECTION 30 Contains the methods, checks and adjustments regarding the external components; the operations dealt with in this section do not require removal of the various assemblies that form the tractor frame and cab.
SECTION 40 Contains information and diagrams regarding the machine's electricaland electronic systems.
MANUAL SPECIFICATION :
File Format : PDF Language : English Printable : Yes Searchable : Yes Bookmarked : Yes P/N : 307.1117.3.6 Total Pages : 784
This (OEM) manual pdf download has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!
This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.
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307.1117.3.6 AGROTRON 80 - 90 - 100 - 105 » 6001 COVER INTRODUCTION SAFETY NOTES SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS LIFTING INSTRUCTIONS HOW THE MANUAL IS STRUCTURED HOW TO CONSULT THE MANUAL HOW TO USE AND UPDATE THE MANUAL STANDARD TIGHTENING TORQUES 1. NUTS AND BOLTS 2. FITTINGS 3. PLUGS 4. FITTINGS WITH SEAL AT 37˚ 5. FITTINGS FOR PIPES WITH EYE ATTACHMENT THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS CONVERSION FACTORS SECTION 10 1. TRANSMISSION INTRODUCTION 1.1 TRANSMISSION POWER SHUTTLE 1.1.1 MAIN COMPONENTS 1.1.2 TRANSMISSION HYDRAULIC SYSTEM 1.1.3 GEARBOX GEARBOX COMPONENTS 1.1.4 MAIN CLUTCH 1.1.5 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE 1.1.6 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC 1.1.7 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC 1.2 REAR AXLE 1.3 REAR PTO 2. BRAKING SYSTEM DESCRIPTION 2.1 BRAKE MASTER CYLINDER 2.2 BRAKE 2.3 TRAILER BRAKING SYSTEM 2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION) 2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION) 2.3.3 AIR TRAILER BRAKING (ITALY VERSION) 2.3.4 AIR TRAILER BRAKING (EXPORT VERSION) COMPRESSOR PRESSURE LIMITING VALVE TRAILER BRAKING VALVE (2-WAY) TRAILER BRAKING VALVE (1-WAY) 3. HYDRAULIC FRONT AXLE SUSPENSION DESCRIPTION 3.1 FRONT SUSPENSION CONTROL VALVE 4. FRONT AXLE 5. HYDRAULIC DIAGRAM 5.1 HYDRAULIC DIAGRAM (version with remote control valves without flow control) 5.2 HYDRAULIC DIAGRAM (version with remote control valves with flow control) 5.3 GEAR PUMP FOR TRANSMISSION ZF 7100 5.4 GEAR PUMP FOR HYDRAULIC SERVICES AND STEERING 5.5 POWER STEERING 5.6 AUXILIARY SERVICES CONTROL VALVE 5.6.1 TYPES OF CONTROL VALVE 5.6.2 SERVICES CONTROL SECTION 5.6.3 DESCRIPTIONS OF COMPONENTS 5.6.4 INLET MANIFOLD (CC version) 5.6.5 LIFT CONTROL VALVE SECTION SECTION 20 1. DIAGNOSIS TOOLS “ALL ROUND TESTER” 1.1 ALL ROUND TESTER 1.1.1 DESCRIPTION OF THE KIT 1.1.2 NOTES ON CORRECT USE 1.1.3 DESCRIPTION OF THE TESTER 1.1.4 GENERAL NOTES ON CONNECTING AND POWERING UP THE TESTER 1.1.5 SELECTION OF THE DISPLAY LANGUAGE 1.1.6 SETTING THE SERIAL PORTS 1.2 “SERDIA 3.5 LEVEL III” SOFTWARE 1.2.1 DESCRIPTION OF THE KIT 1.3 “EDS EST45” SOFTWARE 1.3.1 DESCRIPTION OF THE KIT 2. CONNECTING THE TESTER TO THE ELECTRONIC CONTROL UNITS 2.1 CONNECTING THE ART TO THE HYDRAULIC LIFT AND FRONT AXLE SUSPENSION CONTROL UNITS 2.2 CONNECTING THE PORTABLE COMPUTER WITH “SERDIA 3.5” SOFTWARE TO THE ENGINE CONTROL UNIT 2.3 CONNECTING THE PORTABLE COMPUTER WITH “EDS” SOFTWARE TO THE TRANSMISSION CONTROL UNIT AND INFOCENTER 2.3.1 CONNECTION TO THE TRANSMISSION CONTROL UNIT 2.3.2 CONNECTION TO THE INFOCENTER 3. INTRODUCTION TO THE ELECTRONIC SYSTEM OF THE TRACTOR 3.1 ENGINE CONTROL UNIT (DEUTZ EMR2) 3.2 TRANSMISSION CONTROL UNIT 3.3 POWER LIFT CONTROL UNIT 3.3.1 HYDRAULIC LIFT SYSTEM 3.3.2 ASM SYSTEM 3.4 INFOCENTER 2 or 3 3.5 FRONT AXLE SUSPENSION CONTROL UNIT 3.6 FRONT AND REAR PTO CONTROL UNIT 4. PUTTING THE TRACTOR INTO SERVICE 4.1 INTRODUCTION 4.2 RENEWAL OF THE ENGINE CONTROL UNIT 4.2.1 READING AND SAVING DATA 4.2.2 PROGRAMMING THE CONTROL UNIT 4.2.3 CALIBRATION OF THE ACCELERATOR PEDAL 4.2.4 CALIBRATION OF THE HAND THROTTLE 4.3 RENEWAL OF THE TRANSMISSION CONTROL UNIT 4.3.1 SETTING THE TRACTOR VERSION AND SERIAL NUMBER 4.3.2 CALIBRATION OF THE CLUTCH PEDAL POSITION SENSOR 4.3.3 CALIBRATION OF THE MAIN CLUTCH PROPORTIONAL SOLENOID VALVE 4.4 RENEWAL OF HYDRAULIC LIFT AND ASM CONTROL UNIT 4.4.1 PROGRAMMING THE TYPE OF TRACTOR 4.4.2 CONFIGURING NO RADAR STATUS 4.4.3 CALIBRATION OF THE LIFT POSITION SENSOR 4.4.4 CHECKING AND CALIBRATING THE LIFT CONTROL LEVER 4.5 RENEWAL OF THE INFOCENTER 4.5.1 ENTERING CONSTANTS 4.6 RENEWAL OF AXLE SUSPENSION CONTROL UNIT 4.6.1 CHECKING CALIBRATION OF THE SUSPENSION POSITION SENSOR 5. ALARMS 5.1 LIFT AND ASM CONTROL UNIT ALARMS 5.1.1 LIST OF ALARMS BY EXTENDED CODE 5.1.2 LIST OF ALARMS BY STANDARD CODE 5.1.3 LIST OF ALARMS DISPLAYED ON ART 5.1.4 ANALYSIS OF LIFT AND ASM ALARMS 5.2 LIST OF TRANSMISSION CONTROL UNIT ALARMS 5.2.1 ABNORMALITIES NOT DETECTED BY THE TRANSMISSION CONTROL UNIT 5.2.2 ALARMS INDICATED ON THE TRANSMISSION DISPLAY AND BY THE EDS PROGRAM 5.2.3 DEFINITION OF TRANSMISSION OPERATING MODES 5.2.4 ANALYSIS OF ALARMS 5.3 LIST OF ALARMS DISPLAYED BY SERDIA 5.3.1 ALARMS DISPLAYED USING THE SERDIA PROGRAM 5.3.2 ANALYSIS OF ALARMS 5.4 LIST OF FRONT AXLE SUSPENSION CONTROL VALVE ALARMS 5.4.1 LIST OF ALARMS BY TEXT CODE 5.4.2 LIST OF ALARMS BY STANDARD CODE 5.4.3 LIST OF ALARMS DISPLAYED BY ART 5.4.4 ANALYSIS OF ALARMS 6. OPERATOR’S MANUAL EDS (Electronic Diagnosis System) 1. GENERAL INTRODUCTION 1.1 FUNCTIONAL SCOPE 1.2 HARDWARE REQUIREMENTS 1.3 STARTING AND TERMINATING OF THE EDS PROGRAM 2. TRANSMISSION DIAGNOSIS 2.1 THE MAIN MENU 2.2 ONLINE HELP 3. POWER-SHUTTLE DIAGNOSISPROGRAMM DEST 45 3.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 45 3.2 DEST 45 PROGRAM DESCRIPTION 3.3 ERROR CODES POWER-SHUTTLE /DEST 45 3.4 DISPLAY POWERSHUTTLE 3.5 ERROR CODE LIST WITH DESCRIPTION 3.6 OTHER INFORMATIONS 3.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100 3.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7100 3.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200 3.10 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300 3.11 ERROR ANALYSIS 4. PREPARATIONS FOR DIAGNOSIS OF THE INFOCENTER 4.1 PROGRAM DESCRIPTION 4.2 CONSTANT VALUES FOR INFOCENTER 7. ALL ROUND TESTER FOR LIFT AND ASM CONTROL UNIT PRESENTATION SCREEN MAIN MENU 1. MONITOR 1.1 LIFT 1.2 CONSOLE 1.3 ASM 1.4 POWER 1.5 SENSORS 2. CONFIGURATION 2.1 SPEED CONSTANTS 2.2 OPTIONS 3. CALIBRATIONS 3.1 MINIMUM HEIGHT 3.2 MAXIMUM HEIGHT 3.3 LOCK SPEED 3.5 TRANSPORT 3.6 STOP 3.7 CONTROL 3.8 FLOAT 4. ALARMS LIST 8. ALL ROUND TESTER FOR AXLE SUSPENSION CONTROL UNIT PRESENTATION SCREEN MAIN MENU 1. MONITOR 1.1 SUSPENSION 2. PARAMETERS 3. ALARMS LIST 4. CONFIGURATIONS 9. SERDIA (LEVEL III) 1. SETUP AND COMMUNICATIONS 1.1 MINIMUM EQUIPMENT REQUIRED 1.2 ORDERING 1.3 SWITCHING ON AND INSTALLING THE SOFTWARE 1.4 USING THE PROGRAM 1.5 CLOSING THE PROGRAM 2. ECU SELECTION 2.1 SELECTING TWO CONTROL UNITS 2.2 PRINTING 2.3 PROTOCOL 2.4 IDENTIFICATION AND MEASUREMENT DATA 3. MEASURED VALUES 3.1 ACTUAL MEASURED VALUES (GENERAL) 3.2 RAM-VALUES 3.3 DATA LOGGER (ONLY EMS2) 3.4 INPUT/OUTPUT ASSIGNMENT 3.5 CAN STATUS 4. PARAMETERS 4.1 CONFIGURATION (GENERAL) 4.2 OVERALL PROGRAMMING 4.2 CALIBRATION 5. ERROR MEMORY 5.1 GENERAL 5.2 ERROR TABLE 6. EXTRAS 6.1 MAXIMUM SPEED 6.2 LOGISTIC DATA 6.3 LOAD SPECTRUM 6.4 MAINTENANCE INTERVAL EXCEEDED 6.5 OVERRIDE MEMORY 6.6 MAINTENANCE DATA 7. TASKS 7.1 EMR1 8. WHAT TO DO IF...? 8.1 SERDIA GENERAL 8.2 EMR1 SECTION 30 METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING TOP VIEW OF WIRING AND PIPES VIEW OF UPPER WIRING AND PIPES PIPES ON RIGHT-HAND SIDE TOP VIEW OF REAR PIPES DETAIL OF AIR TRAILER BRAKING SYSTEM ENGINE HOOD AND LAMP ASSEMBLIES Removal Refitting BATTERY Removal Refitting CAB ACCESS STEPS Removal Refitting BATTERY SUPPORT Removal Refitting STARTER MOTOR Removal Refitting COMPRESSOR DRIVEBELT Renewal Tensioning AIR COMPRESSOR Removal Refitting FAN DRIVE BELT Renewal FAN Removal Renewal Refitting ALTERNATOR DRIVEBELT Renewal and tensioning ALTERNATOR Removal Refitting AIR RESERVOIRS (for version with air trailer braking only) Removal Refitting AIR BRAKING SYSTEM VALVES Removal Refitting TRAILER AIR BRAKES COUPLING HEADS Removal Refitting HYDRAULIC TRAILER BRAKING VALVES Removal Refitting AIR CONDITIONING SYSTEM Description Technical specifications Operation Maintenance Tension of the compressor drivebelt Discharging, flushing and recharging AIR CONDITIONING COMPRESSOR Removal Refitting RECEIVER-DRIER Removal Refitting CONDENSER ASSEMBLY Removal Refitting GEARBOX OIL/FUEL COOLERS Removal Refitting RADIATOR Removal Refitting EXPANSION TANK Removal Refitting INTERCOOLER Removal Refitting COMPLETE RADIATOR/COOLERS ASSEMBLY Removal Refitting FLEXIBLE COUPLING OF THE FRONT PTO Renewal Refitting TURBOCHARGER Removal Refitting AIR INLET PIPE Removal Refitting AIR CLEANER Removal Refitting EXHAUST PIPE Removal Refitting SILENCER Removal Refitting 4WD PROPELLER SHAFT Removal Refitting 4WD PROPELLER SHAFT Removal Refitting BRAKE MASTER CYLINDERS Removal Refitting BRAKING SYSTEM Bleeding BRAKE LIGHT SWITCHES Adjustment POWER STEERING UNIT Testing Adjustment Removal Refitting Dismantling Assembly FRONT WHEELS Removal Refitting FRONT FENDERS Removal Refitting REAR WHEELS Removal Refitting LIFT VALVE BLOCK Removal Refitting FRONT LIFT CYLINDERS Removal Refitting FRONT LIFT ASSEMBLY Removal Refitting FRONT PTO ASSEMBLY Removal Refitting FRONT SUSPENSION CYLINDERS Removal Refitting Disassembly Assembly FRONT AXLE AND SWINGING SUPPORT Removal Refitting FRONT SUSPENSION VALVES Removal Refitting FRONT SUSPENSION POSITION SENSOR Removal Positioning Testing REINFORCING SIDE MEMBERS Removal Refitting FRONT CARRIER Removal Refitting ACCELERATOR POTENTIOMETER Renewal Refitting FUEL TANK Removal Refitting GEARBOX GEAR PUMP Removal Refitting POWER STEERING - LIFT AND HYDRAULIC SERVICES PUMPS Removal Refitting REMOTE CONTROL VALVES Removal Refitting Disassembly Assembly REMOTE CONTROL VALVES ASSEMBLY Removal Refitting LIFT CYLINDERS Removal Refitting Disassembly Assembly LIFT POSITION SENSOR Testing Renewal Refitting Adjusting LIFT DRAFT SENSOR Removal Refitting DRIVER'S SEAT Removal Refitting STEERING WHEEL, STEERING COLUMN SWITCH UNIT AND INSTRUMENT PANEL Removal Refitting STEERING COLUMN SWITCH UNIT AND THE SHUTTLE CONTROL LEVER Removal Refitting CENTRE CONSOLE AND SHROUD Removal Refitting RIGHT-HAND CONSOLE Removal e opening Refitting LEFT-HAND CONSOLE Removal Refitting LIFT, FRONT SUSPENSION AND TRANSMISSION ELECTRONIC CONTROL UNITS Removal Refitting FUSE AND RELAY BOARD Removal Refitting ENGINE ECU Removal Refitting CLUTCH PEDAL AND RELATED DEVICES Removal of the potentiometer Refitting the potentiometer. Adjustment of the clutch pedal position and travel Renewal of the proximity sensor CONTROL PANELS AND LEVERS OF THE AUXILIARY SERVICE VALVES AND THE PTO Removal Refitting PTO ENGAGEMENT AND SELECTION CONTROL CABLES Removal Refitting AUXILIARY SERVICE VALVE CONTROL CABLES Removal Refitting PARKING BRAKE SWITCH Adjustment CLIMATE CONTROL PANEL Removal Refitting HEATER VALVE Removal Refitting HEATER MATRIX Removal Refitting AIR CONDITIONING EVAPORATOR Removal Refitting RIGHT-HAND AIR CONDITIONING FAN Removal Refitting LEFT-HAND AIR CONDITIONING FAN Removal Refitting PARKING BRAKES Adjustment CAB DOOR CABLE Renewal TRAILER BRAKING AIR PRESSURE GAUGE Removal Refitting TRANSMISSION STATUS DISPLAY Removal Refitting CAB Removal Refitting ENGINE -TRANSMISSION Separation Reconnection SECTION 40 THE STRUCTURE OF THE UNIT HOW TO CONSULT THE UNIT 1. INTRODUCTION 1.1 LIST OF WIRING HARNESSES 1.2 DEFINITION OF COMPONENTS AND SYMBOLS 1.3 GENERAL RULES 1.3.1 MODIFICATION OF THE TRACTOR'S ELECTRICAL/ELECTRONIC CIRCUITS 1.3.2 MAIN WIRING FAULTS 1.3.3 REMOVAL, REFITTING AND DRYING OF CONNECTORS AND WIRING 1.4 DIAGNOSTIC INSTRUMENTS 1.5 WIRE COLOUR CODES 2. INDICES 2.1 INDEX BY PART DESCRIPTION 2.2 INDEX BY PART CODE 2.3 INDEX BY CONNECTOR 3. COMPONENTS 3.1 CONNECTOR LAYOUTS 3.2 COMPONENT TECHNICAL DATA 3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS 3.3.1 ENGINE CONTROL UNIT (0419.4998) 3.3.2 TRANSMISSION CONTROL UNIT (0443.8083/10) 3.3.3 INFOCENTER (0443.7488/10) 3.3.4 HPSA CONTROL UNIT (2.8519.013.0) 3.3.5 FRONT SUSPENSION CONTROL UNIT (2.8519.008.0/10) 4. SYSTEMS 4.1 GROUND POINTS 4.2 ENGINE START 4.3 PREHEATING 4.4 ELECTRICAL ENGINE CONTROL 4.5 LIGHTS - LIGHT SELECTOR SWITCH (MACHINE WITHOUT FRONT LIFT) 4.6 LIGHTS - LIGHT SELECTOR SWITCH (MACHINE WITH FRONT LIFT) 4.7 CAB ACCESSORY 4.8 WORKING LIGHTS (MACHINE WITHOUT FRONT LIFT) 4.9 WORKING LIGHTS (MACHINE WITH FRONT LIFT) 4.10 WINDSCREEN WIPER 4.11 INFOCENTER 4.12 ELECTRICAL POWER SUPPLY 4.13 RADIO - CB 4.14 AIR CONDITIONING - HEATING FAN 4.15 BRAKES 4.16 TRAILER BRAKES 4.17 FRONT AXLE SUSPENSION 4.18 TRANSMISSION 4.19 ASM - 4WD - DIFFERENTIAL 4.20 REAR LIFTER 4.21 FRONT AND REAR PTO 5. WIRING ENGINE WIRING (4 CYLINDERS) (1/2) ENGINE WIRING (4 CYLINDERS) (2/2) ENGINE WIRING (6 CYLINDERS) (1/2) ENGINE WIRING (6 CYLINDERS) (2/2) ENGINE WIRING (1/2) ENGINE WIRING (2/2) TRANSMISSION WIRING (1/2) TRANSMISSION WIRING (2/2) TRAILER BRAKE WIRING (ITALY) TRAILER BRAKE WIRING FRONT AXLE SUSPENSION WIRING (CAB) CAB POWER SUPPLY WIRING FRONT AXLE SUSPENSION WIRING FENDER WIRING - NARROW NUMBER PLATE LIGHT WIRING FRONT CONSOLE WIRING (1/2) FRONT CONSOLE WIRING (2/2) SIDE CONSOLE WIRING (1/2) SIDE CONSOLE WIRING (2/2) AIR CONDITIONING WIRING (CAB) DISPLAY WIRING ROOF WIRING (1/2) ROOF WIRING (2/2) CAB ROOF FRONT AND REAR WORKLIGHTS WIRING CAB LOWER HEADLIGHTS WIRING WINDSCREEN WIPER MOTOR WIRING CAB LOWER FRONT WORKLIGHTS WIRING (MACHINE WITHOUT FRONT LIFT) CAB LOWER FRONT WORKLIGHTS WIRING (WITH FRONT LIFT) LIGHTS SELECTOR SWITCH ARMREST WIRING FUSES AND RELAYS CONTROL UNIT (1/2) FUSES AND RELAYS CONTROL UNIT (2/2)