JCB 520, 525, 530, 540 Loadall Range Repair Service Manual

(S/N: 500001 Onwards)
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This service manual PDF download for the 520, 525, 530, 540 JCB Loadall Range has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


APPLICABLE MODELS :

This Service Manual covers the following machines:
JCB Loadall Range 520 from machine No. 500001,
520HL, 520 Farm Special, 520M, 525, 525B, 525B HL,
525B Farm Special, 530, 530 HL, 5308, 530B HL, 5408, 5408M.

Information covers 2 and 4 wheel drive machines.

520-2, 520-4, 520M-2, 520M-4
525-2, 525-4, 525B-2, 525B-4
530-3, 530-4, 530B-2, 530B-4
540B-2, 540B-4, 540BM-2, 540BM-4


TABLE OF CONTENTS :

General
Hydraulics
Attachments
Body & Framework
Engine
Transmission
Axles
Brakes
Hydraulic Steering
Electrics
Service Tools
Index


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Publication No. : 9803/3350
Total Pages : 405


This complete JCB Telescopic Handler | Loadall | Telescopic Loader service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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Cover
Contents

General
Engine Lubrication Chart
Lubricants and Capacities
Torque Settings
Service Schedule
Greasing - Loader Unit
Greasing - Propshafts
Greasing - Rear Axle

Hydraulics
Technical Data
Hydraulic Tank & Suction Strainer
Hydraulic Filter
Pump Operation
Dismantling and Assembling
Valve Block Operation
Main Relief Valve
Dismantling the Valve Block
Auxiliary Relief Valve
Loader Neutral Circuit
Circuit Operation 1
Circuit Operation 2
Loader Valve - Self Level
Anti-Cavitation Valve
Valve Block (Rexroth)
Direct Acting A.R.V Operation
Pressure Testing
Auxiliary Relief Valve Operation
Kontak Valve Block
Control Valve - Kontak
Typical Ram
Ram Operation
Extension Ram Operation
Extension Ram Make-Up Valve
Boom Extension
Tow Hitch Ram
Boom Extend - Low Pressure
Boom Extend - High Pressure
Boom Retract
Boom Raise
Ram Check Valve
Stabaliser Operation
Ram Check Valve
Regenerative Valve

Body & Framework
Boom Wear Pads
Boom Pivot

Engine
Technical Data
Engine Oil
Oil Filter
Fuel Filter
Fuel Sediment Bowl
Fuel Lift Pump
Fuel System
Cooling System
Engine Fan Belt
Air Filter

Transmission
Technincal Data
Towing Procedure
Shuttle Reverser
Shuittle Reverser Oil Filter
Gerabox Oil Level
Shuttle Reverser
Torque Converter
Shuttle Reverser Dump
Shuttle Reverser - Rerverse Clutch
Forward Clutch And Drive Gear
Pinion Cage and Output Shaft
Dump Control
Shuttle Reverser - Pressure Testing
Shuttle Reverser - Fault Finding
Gearbox
Gearchange Extension
Gearbox Casing
Gearshafts And Selectors
Mainshaft
Layshaft
Selectors
End Cover
Dismantling
our Wheel Drive Control Cable
Untitled

Axles
Technical Data
Tyre Pressures
Front Axle
Rear Axle
Drive Axle -Front
Rigid Drive Axle
Control Cable
Metallic Face Seals
Steering Axle
Differential Re-assembly
Hub - Dismantling
Steer Axle

Brakes
Parking Brake
Master Cylinder
Service Brake
Brake System

Hydraulic Steering
Flow Regulating Valve Operation
Steer Pump
Neutral Position
Steering Shock Valve Operation
Hydraulic Steering Unit
Ram
Pressure Testing

Electrics
Technical Data
Batteries
Alternators
Charging Circuit Check
Alternator Testing
Starting Circuit Test
Starter Motor
Circuit Diagram
Supplementary Circuits
Overload Warning System
Inclinometer

Service Tools
Service Tools Numerical List
Hydraulics
Engine
Axles
Steering
Sealing And Retaining Compounds

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