DEUTZ-FAHR AGROPLUS 60-70-80 Tractor Service Repair Workshop Manual

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This complete service repair workshop manual PDF download for the AGROPLUS 60-70-80 DEUTZ-FAHR TRACTORS has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes.

The purpose of this workshop manual is to provide instruction for repair technicians and a practical guide to improving the quality of repairs. This manual enables repair technicians to acquire a thorough knowledge of the machine, indicating the correct methods for fault diagnosis, for working in safety and for accurate dimensional checks and visual inspections. The instructions also indicate the products to use, the tightening torques and the adjustment data.


APPLICABLE MODELS :

DEUTZ-FAHR AGROPLUS 60
DEUTZ-FAHR AGROPLUS 70
DEUTZ-FAHR AGROPLUS 80

2RM WITH PLATFORM
2RM WITH CAB
4RM WITH PLATFORM
4RM WITH CAB


TABLE OF CONTENTS :

1 - ENGINE
2 - CLUTCH
3 - TRANSMISSION
4 - AXLES
5 - VEHICLE
6 - CONTROLS
7 - BODYWORK
8 - SYSTEMS
9 - APPENDIX


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 307.1064.3.6
Total Pages : 509


This (OEM) manual pdf download has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.

This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

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307.1064.3.6 AGROPLUS 60-70-80
Cover
Introduction
List of contents
TRACTOR CONFIGURATIONS:AGROPLUS 60 - 70 - 80
DIMENSIONS AND WEIGHTS
PRESCRIBED LUBRICANTS AND FUELS
CONVERSION TABLE FROM
HOW TO ORDER SPARE PARTS
ENGINE
Clutch and transmission
Clutch
Earshift clutch
Clutch unit for AGROPLUS 60
Clutch unit for AGROPLUS 70-80
Clutch unit for AGROPLUS 60-70-80 (USA) 6 blades
Components of clutch assembly
Cecking clutch
Adjusting clutch control pedal
Bleeding air from the hydraulic circuit
Stripping the slave cylinder
Inspections
Notes on refitment
Stripping the master cylinder
Inspections and checks
Reassembly
Diagnosing malfunctions
POWERSHIFT
POWERSHIFT unit
Diagram illustrating operation of the POWERSHIFT system.
Diagram showing engagement of POWERSHIFT with MED range selected.
Diagram showing engagement of POWERSHIFT with LOW range selected.
Diagram showing engagement of POWERSHIFT with HIGH range selected.
POWERSHIFT UNIT DETACH FROM THE GEAR BOX
POWERSHIFT unit
Assembly of POWERSHIFT unit
RE-ASSEMBLY OF THE POWERSHIFT UNIT.
ADJUSTMENT OF END FLOAT IN THE POWERSHIFT UNIT
Hydraulic diagram illustrating operation.
PROCEDURE FOR CHECKING THE H-M-L CONTROL UNIT INLET PRESSURE
POWERSHIFT pressure control valves assembly
Hydraulic control circuit.
Diagnosing malfunctions
Transmission
Gearbox
General specifications
Technical specifications
Speed change configurations
Ratios of 5-speed x 2 range transmission with mini-reduction (20 FWD + 10 REV).
Ratios of 5-speed x 2 range transmission with mini-reduction and super-reduction (30 FWD + 15 REV).
Ratios of transmission with 3 ranges (Super-reduction) + POWERSHIFT (45 FWD + 45 REV).
Front and rear gearbox.
Longitudinal section through transmission.
Longitudinal section through transmission with POWERSHIFT unit.
Rear axle longitudinal section.
Inversor lever
Gear lever.
Front view of gearbox with FULLDRIVE.
Views of the gearbox.
Electro - hydraulic control for front-wheel drive engagement/disengagement.
Gear selector rod.
Range selector rod.
Correct positioning of the gearbox, shuttle and range control levers.
REMOVAL AND REFITTING OPERATIONS
Separating the front gearbox from the engine
Disassembly of the inversor control rods and forks
Dismantling of the gearchange rod and fork assembly.
Dismantling of the gearchange selector rods and forks assembly
Removal of the shaft with the actuator for engagement/disengagement of the front-wheel drive
Examining parts removed
Gearbox case
Shafts
Gears
Synchronizers
Bearings
ADJUSTING PLAY OF THE GEARBOX SHAFTS BY MEANS OF THE THRUST PLATES ON THE MINI/INVERSOR SHAFT AND THE SECONDARY SHAFT
WARNINGS RELATED TO ASSEMBLY OF THE GEARS OF THE P.T.O. UNIT, THE RANGE REDUCTION UNIT AND THE SYNCHRONISED P.T.O. SHAFT
Tightening torques
IMPORTANT INSTRUCTIONS
Differential gear
Bevel drive adjustment
Servicing operations
Power take-off
Rear power take-off
540 - 1000 r.p.m. selector.
540 - 750 - 1000 r.p.m. selector
ADJUSTMENT OF THE P.T.O. CONTROL LINKAGE
P.T.O. controls and output shafts for 60 HP models (3-speed version)
P.T.O. controls and output shafts for 70 - 80 HP models (3-speed version)
P.T.O. clutch
Clutch inspection
Checking clutch hydraulic pressures
Checking the end-play of the front shaft of the P.T.O. clutch
RENEWAL OF THE REAR P.T.O. CLUTCH
MAIN OPERATIONS FOR REMOVAL OF THE REAR P.T.O. UNIT.
OPERATIONS FOR REMOVAL OF THE REAR P.T.O. UNIT
Diagnosing malfunctions
Drive axles - axles
Rear axle
Installing the rear half-shafts
Removal and disassembly of the epicyclic reduction unit
FITTING LATERAL STUB AXLES OF THE WHEEL
2 W.D. extendible axle
General information
Tecnical specifications
Front axle assembly parts
Removing the axle from the front support
Carry out installation according to the following procedure:
Centre steering lever
Wheel hub
Inspections and checks
Correct track rod assembly
End float adjustment
4 W.D. front axle
FRONT-WHEEL DRIVE
Specifications
Inspections and checks
Longitudinal section of the front-wheel drive.
Views and sections of the front-wheel drive.
Final epicyclic reducer
Side hubs
Pins
Axle shafts
Gears
Bearings
Tightening torques
Adjusting bevel gears
Adjustment of the internal control of the mechanical differential lock
Installing the differential assembly into the drive axle
Diagnosing malfunctions
Vehicle
Brakes
General information
Hydraulic pump
Brake pump assembly parts.
Assembly of brake master cylinder
Checking the front brake disks on 2WD and 4WD front axles and the rear brake disks.
Adjusting service brake pedals
Correct installation of inspection cover for parking brake discs
Parking brake control lever overall travel
Bleeding air from the brake hydraulic system
“Separate Brakes” valve
“SEPARATE BRAKES” valve.
Hydraulic circuit diagram for SEPARATE BRAKES system
Brake hydraulic system schematic diagram with tap in position “ON”.
Brake hydraulic system schematic diagram with tap in position “OFF”
Diagnosing malfunctions
Hydraulic power-lift
Hydraulic lift with “load sensing”
Technical characteristics
Checking the protrusion of the non-return valve control pin B
Lift control adjustment diagram.
Adjusting the lift
Lift hydraulic circuit.
Hydraulic lift circuit - NEUTRAL
Hydraulic lift circuit - RAISING
Hydraulic lift circuit - LOWERING
hydraulic control valve.
Section views of the lift
Pins of the draft control and position control levers
Control linkage for draft control and stop screw for the position control lever
Top view of the lift.
Rear view of the lift.
Section views of the lift hydraulic control valve
Sensing arm assembly
Power-lift distributor valve spring setting specifications
Electronic power-lift
Control panel
Electronic circuit diagram of the ECU
Calibration of the AUTOMATIC
Emergency manual lift control
LIST OF ELECTRONIC LIFT TESTS
Control valve hydraulic circuit - NEUTRAL
Control valve hydraulic circuit - LIFTING
Control valve hydraulic circuit - LOWERING
Hydraulic control valve for electronic lift.
POSITION SENSOR CALIBRATION
Pin for draft control of the electronic lift
Rear view of the electronic lift.
External hydraulic circuit of the lift.
Top view of the electronic lift.
Precautions for electronic equipment
Front hydraulic power-lift
Hydraulic accumulator and antishock valve for front lift
Oil pressure accumulator and anti-shock valve.
Front power take-off
General information
Specifications
engagement stage
disengagement stage
Installing “RING-FEEDER” rings
Checking clutch
Checking clutch assembly engagement pressure
Diagnosing malfunctions
Controls
Hydrostatic steering
General information
Inspections and checks
Steering pump
Directional control valve
Check the setting of the pressure relief valve
Bleeding the hydraulic circuit
Assembly of orbital pump unit
Teering wheel shaft
Steering cylinders
Servicing
Instructions for the hydrostatic steering distributor assembly
Distributor cross-section.
Reactive-type, open-centre hydraulic distributor schematic diagram.
Greasing the steering shaft
Hydrostatic steering operation diagram.
Diagnosing malfunctions
Mechanical controls
Mechanical controls
Gear-change control.
Gearbox reduction unit control.
Synchronised P.T.O. control.
Hand throttle control.
FITTING AND ADJUSTMENT OF THE EXTERNAL CONTROLS OF THE MECHANICAL GOVERNOR
Lift controls.
Ground-operated lift controls.
Auxiliary control valve controls.
Electro-hydraulic controls
Hydraulic circuit diagram (with electronic lift - STANDARD version).
Hydraulic circuit diagram (version with full complement of optional equipment). 700 cc cc
Hydraulic circuit on right-hand side of gearbox.
Details of front and rear gearboxes.
Machine with electrohydraulic controls operating differential lock, four wheel drive and power take-off, equipped with POWERSHIFT.
Machine with electrohydraulic controls operating differential lock, four wheel drive and power take-off, not equipped with POWERSHIFT.
Specifications
POWERSHIFT solenoid valves - LOW clutch engagement
POWERSHIFT solenoid valves - MEDIUM clutch engagement
POWERSHIFT solenoid valves - HIGH clutch engagement.
Adjustment of front and rear differential lock control
Body
Driving position
Platform
Cab
Cab air filter
Screen wash
Screen wipers (front and rear)
REMOVING THE DRIVING PLATFORM COMPLETE WITH CAB
Remove cab.
Refitting the cab or driving platform.
Systems
Air conditioning
Ventilation
Heating System
System configuration
Ventilation - heating system.
Components of the ventilation - heating system.
Air conditioning unit for cabs
Operation and maintenance of the air-conditioning system
Switching on the air conditioning
Electromagnetic coupling
Pressure switches
Tracing faults in the electric fan unit
Compressor, air conditioning system.
Demoisturizing filter, air conditioning system.
Checking system
System safety elements
Temperature regulation
Charging the system
Filling the metering unit
Refilling the system with oil
Filling the system with oil
Verifying operation of the system after recharging
Directions for tightening air conditioning system pipeline fittings.
Control switches
Receiver-drier located in cab roof.
Ventilation - conditioning - heating.
Components of the ventilation - conditioning - heating system.
Air handling unit for high visibility cab
Condenser and fan unit for high visibility cab
Ventilation-heating unit for high visibility cab
Ventilation-heating unit components for high visibility cab
Climatisation system components for high visibility cab
Diagnosing malfunctions
Hydraulic system
Points provided for measurement of oil pressures in the tractor’s hydraulic system (see references on page 242)
Oil filters
Hydraulic pumps
Stripping the hydraulic pump
Auxiliary systems
Auxiliary hydraulic spool valves
4-way auxiliary control valves.
6-way hydraulic control valve.
Checking the pressure relief valve setting
Checking the operating pressure
Conversion of auxiliary spool valves from double acting to single acting operation
Checking the surface of the valve spools
Trailer hydraulic braking system
Trailer hydraulic braking distributor unit
Oil lines connected to directional control valve of hydraulic trailer braking system.
Use of the tractor with CUNA 341/01 hydraulic trailer braking
Starting
Operation of the hydraulic control valve
Malfunctions
View of the hydraulic control valve.
Installing the hydraulic braking valve for trailers equipped with “safety brake” (ITALY version)
Components of the hydraulic control valve - FRANCE version.
Components of the hydraulic control valve - FRANCE version
Electrical system
ELECTRICAL WIRING AGROPLUS 60
THE STRUCTURE OF THE UNIT
HOW TO CONSULT THE UNIT
INTRODUCTION
LIST OF WIRING LOOMSI
DEFINITION OF COMPONENTS AND SYMBOLS
GENERAL RULES
DIAGNOSTIC INSTRUMENTS
WIRE COLOUR CODES
INDICES
COMPONENT DESCRIPTION INDEX
COMPONENT CODE INDEX
CONNECTOR INDEX
COMPONENTS
CONNECTOR LAYOUTS
COMPONENT TECHNICAL DATA
PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS
HML CONTROL UNIT
POWER LIFT CONTROL UNIT
ANALOGUE INSTRUMENT PANEL
DIGITAL INSTRUMENT PANEL
SYSTEMS
EARTHING POINTS
STARTING AND PREHEATING
LIGHTS - STEERING COLUMN SWITCH UNIT (PLATFORM)
LIGHTS - STEERING COLUMN SWITCH UNIT (STANDARD CAB)
LIGHTS - STEERING COLUMN SWITCH UNIT (HIGH-VISIBILITY CAB)
ACCESSORIES - DIAGNOSTICS (PLATFORM)
ACCESSORIES - DIAGNOSTICS (STANDARD CAB)
ACCESSORIES - DIAGNOSTICS (HIGH-VISIBILITY CAB)
WIPERS (STANDARD CAB)
WIPERS (HIGH VISIBILITY CAB)
FRONT INSTRUMENT PANEL
RADIO (VERSION WITH STANDARD CAB)
RADIO (VERSION WITH HIGH-VISIBILITY CAB)
HEATER (STANDARD CAB)
HEATER (HIGH-VISIBILITY ROOF
HEATING AND AIR CONDITIONING (STANDARD CAB)
HEATING AND AIR CONDITIONING (HIGH-VISIBILITY ROOF)
BRAKING SYSTEM - TRAILER BRAKING
HML TRANSMISSION
ELECTRONIC LIFT
REAR AND FRONT PTO
ENGINE WIRING
CENTRAL WIRING
FRONT LIGHT WIRING (VERSION WITH CAB)
POWERSHIFT WIRING
ELECTRONIC LIFT WIRING
ROOF WIRING (STANDARD CAB)
WORKLIGHTS WIRING (STANDARD CAB)
SCREENWASH PUMPS WIRING (STANDARD CAB)
WINDSCREEN WIPER WIRING (STANDARD CAB)
SPEAKER WIRING (STANDARD CAB)
HEATER POWER SUPPLY WIRING (STANDARD CAB)
POSITION OF HEATER POWER CONNECTORS (STANDARD CAB)
HEATER WIRING (STANDARD CAB)
AIR CONDITIONING WIRING (STANDARD CAB)
AIR CONDITIONING FAN WIRING (STANDARD CAB)
ROOF WIRING (HIGH VISIBILITY CAB)
WORKLIGHTS WIRING (HIGH VISIBILITY CAB)
SCREENWASH PUMP WIRING (HIGH VISIBILITY CAB)
WINDSCREEN WIPER WIRING (HIGH VISIBILITY CAB)
SPEAKER AND RADIO WIRING (HIGH VISIBILITY CAB)
HEATER POWER SUPPLY WIRING (HIGH VISIBILITY CAB)
HEATER WIRING (HIGH VISIBILITY CAB)
AIR CONDITIONING WIRING (HIGH VISIBILITY CAB)
AIR CONDITIONING FAN WIRING (HIGH VISIBILITY CAB)
Electrical system AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)
General specifications
GENERAL SAFETY DIRECTIONS
JUMP START UTILIZING ANOTHER BATTERY
PRACTICAL HINTS
TABLE OF WIRING COLOUR CODES
RECHARGE SYSTEM 65A ALTERNATOR ISKRA AAK3563 14V 65A
RECHARGE SYSTEM 65A ALTERNATOR BOSCH K1-14V 65A 20
RECHARGE SYSTEM 65A ALTERNATOR ISKRA AA 125R 14V 65A
RECHARGE SYSTEM 85A ALTERNATOR ISKRA AAK5114 14V 85A
HEATING SYSTEM 70A ALTERNATOR ISKRA AAK5112 12V 70A
STARTING SYSTEM
Check panel with digital display
Ignition switch
IGNITION KEY
VENTILATION CONTROL
PUSH BUTTON CONTROL
PUSH BUTTON CONTROL
PUSH BUTTON CONTROL
WARNING SWITCH
WORK LIGHTS
SCREEN WASHER SWITCH
BEACON PUSH BUTTON
RELAY
ELECTRONIC FLASHER UNIT
INTERIOR ROOF LIGHT
SWITCH FOR EMERGENCY BRAKE
Fuse box
Instrument panel with digital display
Operation of the broken belts alarm control unit
ENGINE STOP DEVICES
ENGINE STOP OPERATION WITH A TYPE 2MH ENGINE CONTROL UNIT
DIAGNOSTICS
Diagnostic codes
Broken belt alarm system and diagnostic codes.
TRACTOR ELECTRICAL SYSTEM DIAGRAM
KEY TO FUNCTIONAL DIAGRAM OF TRACTOR ELECTRICAL SYSTEM
TRACTOR WIRING
TAV. 2 - COMPLETE CENTRAL UNDERBODY WIRING - AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)
TAV. 3 - COMPLETE FRONT WIRING - AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)
TAV. 4 - GEARBOX WIRING - AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)
TAV. 5 - BATTERY WIRING - AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)
TAV. 6 - POWERSHIFT WIRING - AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)
CAB WIRING
TAV. 7 - CAB WIRING DIAGRAM - AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)
TAV. 8 - CAB WIRING - AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)
TAV. 9 - CLIMATE CONTROL SYSTEM WIRING - AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)
TAV. 10 - WORK LIGHTS - SCREEN WIPER - ROTATING LIGHTWIRING - AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)
TAV. 11 - AIR CONDITIONING SYSTEM WIRING - AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)
TAV. 12 - AIR HEATING WIRING - AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)
TAV. 13 - SCREENWASH PUMPS WIRING - AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)
TAV. 15 - CAB POWER SUPPLY WIRING - AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)
TAV. 16 - FUEL LEVEL SENDER - AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)
APPENDIX
TESTER manual
Presentation screen
Initialisation menu
Main menu
Calibrations menu
Maximum height calibration
Implement lifting speed
Monitor menu
Tests Menu
Alarms menu

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