Yanmar 6LAAE Marine Diesel Engine Repair Service Manual

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This Workshop Service Repair manual PDF download for the 6LAAE Yanmar Marine Diesel Engine has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

This_service manual has been compiled for engineers engaged in the sales, service, inspection and maintenance of the 6LAAE marine diesel engine.


APPLICABLE MODELS :

Yanmar 6LAAE


TABLE OF CONTENTS :

Sec.1. GENERAL INFORMATION(GI)
Sec.2. MAINTENANCE(MI)
Sec.3. CYLINDER HEAD AND VALVE
Sec.4. ENGINE PRORER(EP)
Sec.5. LUBRICATION SYSTEM(LS)
Sec.6. COOLING SYSTEM(CS)
Sec.7. FUEL SYSTEM(FS)
Sec.9. ELECTRICAL SYSTEM(ES)
Sec.12. TROUBLESHOOTING(TS)


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Code No. : AOA5001
Total Pages : 173


Accordingly, descriptions of the construction and functions of the engine are emphasized in this manual while items which should already be common knowledge are omitted.

This Service / Repair / Workshop Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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COVER
FOREWORD
INDEX
Sec.1. GENERAL INFORMATION(GI)
2. Specifications
[2-1.] Engine
[2-2.] Marine Gear
3. Performance Curves
4. Accessories
5. Model Identification
6. Fuel, Lubricant and Coolant
[6-1.] Recommended Fuel
[6-2.] Recommended Lubricating Oil
[6-3.] Coolant
7. Service Rules
8. Standard Tightening Specifications
9. Special Tools
Sec.2. MAINTENANCE(MI)
1. Maintenance Schedule
2. Maintenance Procedure
[2-1.] Fuel System
[2-2.] Lubrication System
[2-3.] V-belts
[2-4.] Sea Water System
[2-5.] Fresh Water System
[2-6.] Valve Clearance
Sec.3. CYLINDER HEAD AND VALVE
1. Service Information
[1-1.] Description
[1-2.] Tools and Materials
[1-3.] Torque values
[1-4.] Specifica tions
2. Removal
[2-1.] Rocker Arm
[2-2.] Cylinder Head
3. Disassembly
[3-1.] Rocker Arm Shaft
[3-2.] Valve
4. Inspection and Repair
[4-1.} Cylinder Head Cover
[4-2.] Rocker Arm and Shaft
[4-3.] Push Rod
[4-4.] Cylinder Head
[4-5.] Valve, Valve Guide and Valve Seat
[4-6.] Valve Spring
[4-7.] Spring Retainer (Valve Rotator)
5. Assembly
6. Installation
Sec.4. ENGINE PRORER(EP)
1. Service Information
[1-1.] Tools and Materials
[1-2.] Torque Values
[1-3.] Specifications
2. Piston and Connecting Red
[2-1.] Description
[2-2.] Removal
[2-3.] Inspection
[2-4.] Installation
3. Cylinder Liner
[3-1.] Description
[3-2.] Inspection
[3-3.] Replacement
4. Gear Train
[4-1.] Description
[4-2.] Removal
[4-3.] Inspection
[4-4.] Installation
5. Camshaft and Valve Train
[5-1.] Description
[5-2.] Removal
[5-3.] Inspection
[5-4.] Installation
6. Crankshaft
[6-1.] Description
[6-2.] Removal
[6-3.] Inspection
[6-4.] Installation
7. Cylinder Block
[7-1.] Description
[7-2.] Inspection
[7-3.] Oil Passage Cleaning
Sec.5. LUBRICATION SYSTEM(LS)
1 Service Information
[1-1.] Description
[1-2.] Tools and Meterials
[1-3.] Specifications
2. Oil Pump
[2-1.] Removal
[2-2.] Inspection
[2-3.] Installation
3. Oil Filter
[3-1.] Description
[3-2.] Inspection
5. Thermostat
[5-1.] Description
[5-2.] Inspection
6. Oil Coller
[6-1.] Description
[6-2.] Removal
[6-3.] Inspection
[6-4.] Installation
7. Pressure Regulator Valve
[7-1.] Description
[7-2.] Inspection
[7-3.] Adjustment
8. Oil Jet
[8-1.] Description
[8-2.] Removal
[8-3.] Installation
Sec.6. COOLING SYSTEM(CS)
1. Service Information
[1-1.] Description
[1-2.] Tools and Materials
[1-3.] Specifications
2. Sea Water Pump
[2-1.] Removal
[2-2.] Inspection
[2-3.] Assembly
[2-4.] Installation
3. Fresh Water Pump
[3-1.] Mechanical Seal Replacement
[3-2.] Removal
[3-3.] Inspection
[3-4.] Installation
4. Heat Exchanger
[4-1.] Description
[4-2.] Inspection
5. Pressure Cap and Reserve Tank
[5-1.] Description
[5-2.] Inspection
6. Thermostat
[6-1.] Description
[6-2.] Inspection
[6-3.] Thermostat Installation
7. Cap and System Leak Test
[7-1.] Pressure Cap Test
[7-2.] Water Leak Test (Fresh Water)
8. Removing Scales (During Disassembly)
9. Anti-Corrosion Agent
[9-1.] Effects of Yanmar Anti-Corrosion Agent
[9-2.] How to use Yanmar Anti-Corrosion Agent
10. Antifreeze
Sec.7. FUEL SYSTEM(FS)
1. Service Information
[1-1.] Description
[1-2.] Tools and Materials
[1-3.] Specifications
2. Injection Nzzle
[2-1.] Description
[2-2.] Removal
[2-3.] Inspection
[2-4.] Installation
3. Injection Pump
[3-1.] Description
[3-2.] Removal
[3-3.] Disassembly
[3-4.] Inspection
[3-5.] Assembly
[3-6.] Adjustment
[3-7.] Installation
[3-8.] Fuel Injection Timing Adjustment
4. Feed Pump
[4-1.] Description
[4-2.] Disassembly
[4-3.] Assembly
[4-4.] Inspection
5. Governor
[5-1.] Description
[5-2.] Disassembly
[5-3.] Inspection
[5-4.] Assembly
[5-5.] Adjustment
6. Automatic Timer
[6-1.] Description
[6-2.] Disassembly
[6-3.] Inspection
[6-4.] Assembly
[6-5.] Installation
Sec.9. ELECTRICAL SYSTEM(ES)
1. Wiring Diagram
2. Battery and Charging System
[2-1.] Service Information
[2-2.] Battery
[2-3.] Alternator
3. Starting System
[3-1.] Service Information
[3-2.] Removal
[3-3.] Disassembly
[3-4.] Inspection
[3-5.] Assembly
[3-6.] Installation
[3-7.] Adjustment
4. Instruments
[4-1.] Tachometer
[4-2.] Hour Meter
[4-3.] Cooling Water Temperature Gauge
[4-4.] Lube Oil Pressure Gauge
5. Warning System
[5-1.] Service Information
[5-2.] Inspection
Sec.12. TROUBLESHOOTING(TS)
Troubleshooting
BACK COVER

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