DEUTZ-FAHR AGROTRON 215-265 Tractor Service Repair Workshop Manual
DEUTZ-FAHR AGROTRON 215-265 Tractor Service Repair Workshop Manual
- This complete service repair workshop manual PDF download for the AGROTRON 215-265 DEUTZ-FAHR TRACTORS has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes.
The purpose of this workshop manual is to provide instruction for repair technicians and a practical guide to improving the quality of repairs. This manual enables repair technicians to acquire a thorough knowledge of the machine, indicating the correct methods for fault diagnosis, for working in safety and for accurate dimensional checks and visual inspections. The instructions also indicate the products to use, the tightening torques and the adjustment data.
APPLICABLE MODELS :
DEUTZ-FAHR AGROTRON 215 DEUTZ-FAHR AGROTRON 265
TABLE OF CONTENTS :
SECTION 00 Contains the general safety rules, information on how to use and update the manual, the symbols used, the products required, the standard tightening torques and a conversion table for units of measurement.
SECTION 10 Contains technical descriptions and information regarding the mechanical and hydraulic operation of machine components, the designations of the various components, hydraulic diagrams and general technical data.
SECTION 20 Contains the user guides for the software needed to configure the machine and the engine and to read any fault diagnosis.
SECTION 30 Contains the methods, checks and adjustments regarding the external components; the operations dealt with in this section do not require removal of the various assemblies that form the tractor frame and cab.
SECTION 40 Contains information and diagrams regarding the machine's electrical and electronic systems
MANUAL SPECIFICATION :
File Format : PDF Language : English Printable : Yes Searchable : Yes Bookmarked : Yes P/N : 307.1139.3.6 Total Pages : 841
This (OEM) manual pdf download has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!
This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.
Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.
More Info : https://www.sitelux.com
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COVER SAFETY NOTES SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS LIFTING INSTRUCTIONS WIRE ROPES - SLINGS HOW THE MANUAL IS STRUCTURED HOW TO CONSULT THE MANUAL 1. Removal and refitting of assembled units 3. List of special tools 4. Tightening torques HOW TO USE AND UPDATE THE MANUAL 1. UPDATING THE MANUAL 2. INSERTING UPDATES 3. SYMBOLS USED IN THE MANUAL TIGHTENING TORQUES 1. SCREWS AND NUTS 2. FITTINGS 3. PLUGS 4. FITTINGS WITH SEAL AT 37˚ 5. FITTINGS FOR PIPES WITH EYE ATTACHMENT THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS CONVERSION FACTORS CONVERSION FROM BRITISH TO METRIC UNITS CONVERSION FROM METRIC TO BRITISH UNITS SECTION 10 1. TRANSMISSION INTRODUCTION 1.1 TRANSMISSION ENGINE COUPLING 1.1.1 CUSH JOINT 1.1.2 FLUID COUPLING 1.2 GEARBOX ASSEMBLY 1.2.1 MAIN COMPONENTS (1-SPEED PTO VERSION) 1.2.2 MAIN COMPONENTS (2-SPEED PTO VERSION) 1.2.3 TRANSMISSION HYDRAULIC SYSTEM 1.2.4 GEARBOX GEARBOX COMPONENTS 1.2.5 MAIN CLUTCH 1.2.6 HYDRAULIC GEARBOX AND SHUTTLE CONTROL VALVE 1.2.7 POWERSHIFT CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION 1.2.8 TRANSMISSION ELECTRONIC SYSTEM 1.3 REAR AXLE 1.4 REAR PTO 1.4.1 1-SPEED REAR PTO 1.4.2 2-SPEED REAR PTO 2. BRAKING SYSTEM DESCRIPTION 2.1 MASTER CYLINDER 2.2 BRAKE 2.3 TRAILER BRAKING SYSTEM 2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION) 2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION) 2.3.3 AIR TRAILER BRAKING (ITALY VERSION) 2.3.4 AIR TRAILER BRAKING (EXPORT VERSION) COMPRESSOR PRESSURE CONTROL VALVE CAB SUSPENSION FEED VALVE BRAKE APPLY SOLENOID VALVE TRAILER BRAKING VALVE (2-WAY) TRAILER BRAKING VALVE (1-WAY) 3. HYDRAULIC FRONT AXLE SUSPENSION DESCRIPTION 3.1 FRONT SUSPENSION CONTROL VALVE 4. FRONT AXLE 4.1 ZF AXLE 4.1.1 HUB CARRIER AND FINAL REDUCTION UNIT 4.1.2 DIFFERENTIAL UNIT 4.1.3 STEERING ANGLE SENSOR 4.2 CARRARO AXLE 5. HYDRAULIC SYSTEM DESCRIPTION HYDRAULIC SYSTEM 5.1 VARIABLE DISPLACEMENT PUMP 5.1.1 HYDRAULIC PUMP 5.1.2 LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE 5.2 GEAR PUMP 5.3 POWER STEERING 5.4 PRESSURE RELIEF VALVE 5.5 PRIORITY VALVE 5.6 AUXILIARY SERVICES CONTROL VALVE 5.6.1 CONTROL VALVE TYPES 5.6.2 LIFT CONTROL ELEMENT SECTION 20 1. DIAGNOSIS TOOLS “ALL ROUND TESTER” 1.1 ALL ROUND TESTER 1.2 “SERDIA 3.5 LEVEL III” SOFTWARE 2. CONNECTING THE TESTER TO THE ELECTRONIC CONTROL UNITS 2.1 ART® CONNECTION TO THE HPSA AND ARMREST CONTROL UNITS 2.2 CONNECTING THE LAPTOP COMPUTER WITH “SERDIA 3.5” SOFTWARE TO THE ENGINE CONTROL UNIT 3. INTRODUCTION TO THE ELECTRONIC SYSTEM OF THE TRACTOR 3.1 ELECTRONIC SYSTEM 3.2 CANBUS SYSTEM 3.3 TRANSMISSION CONTROL UNIT 3.4 INFOCENTER 4. PUTTING THE TRACTOR INTO SERVICE 4.1 INTRODUCTION 4.2 RENEWAL OF THE ENGINE CONTROL UNIT 4.2.1 READING AND SAVING DATA 4.2.2 PROGRAMMING THE CONTROL UNIT 4.2.3 PROCEDURE FOR SETTING THE ENGINE OPERATING HOURS 4.2.4 CALIBRATION OF THE ACCELERATOR PEDAL (USING THE SERDIA PROGRAM) 4.2.5 CALIBRATION OF THE ACCELERATOR PEDAL (USING THE ART) 4.3 RENEWING THE TRANSMISSION CONTROL UNIT 4.3.1 TRANSMISSION TYPE CONFIGURATION 4.3.2 CALIBRATION OF THE CLUTCH PEDAL POSITION SENSOR 4.3.3 CALIBRATION OF THE MAIN CLUTCH PROPORTIONAL SOLENOID VALVE 4.3.4 TYRES TYPE CONFIGURATION 4.3.5 CONFIGURATION OF THE MAXIMUM TRAVEL SPEED (FOR GERMAN MARKET ONLY) 4.4 RENEWING THE HPSA CONTROL UNIT 4.5 RENEWAL OF THE ARMREST CONTROL UNIT 5. ALARMS 5.1 ALARMS DISPLAYED ON THE INSTRUMENT PANEL 5.2 HPSA CONTROL UNIT ALARMS 5.3 ENGINE CONTROL UNIT ALARMS 5.4 TRANSMISSION CONTROL UNIT ALARMS 5.5 ARMREST ALARMS 5.6 LIST OF ALARMS FOR THE BOSCH ELECTROHYDRAULIC CONTROL VALVE 5.7 CANBUS ALARMS 6. ENGINE CONTROL UNIT TESTER PROGRAM 6. 1 ACCESS AND COMMUNICATION 6. 1.1 MINIMUM RESOURCES 6. 1.2 ORDERING 6. 1.3 CONNECTION OF NOTEBOOK AND SOFTWARE INSTALLATION 6. 1.4 PROGRAM COMMANDS 6. 1.5 END COMMUNICATION 6. 2 CONTROL UNIT SELECTION 6. 2.1 SELECTION OF TWO CONTROL UNITS 6. 2.2 PRINT (EXPORT) 6. 2.3 PROTOCOL 6. 2.4 IDENTIFICATION AND MEASUREMENT DATA 6. 3 MEASUREMENT VALUES 6. 3.1 CURRENT VALUES (IN GENERAL) 6. 3.2 RAM VALUES 6. 3.3 INPUT/OUTPUT CONFIGURATION 6. 3.4 CAN STATUS 6. 4 PARAMETERS 6. 4.1 CONFIGURATION (GENERAL) 6. 4.2 COMPLETE PROGRAMMING 6. 4.3 CALIBRATION 6. 5 FAULTS MEMORY 6. 5.1 GENERAL INFORMATION 6. 6 EXTRA 6. 6.1 TOP SPEED 6. 6.2 LOGISTIC DATA 6. 6.3 LOADS COLLECTIVE 6. 7 ACTIVITY 6. 7.1 EMR2 6. 8 WHAT TO DO IF...? 6. 8.1 SERDIA IN GENERAL 6. 8.2 EMR2 Definition of parameters Configuration: SECTION 30 HOODS SIDE PANELS Removal Installation UPPER HOOD Removal Installation FRONT HOOD Removal Installation BATTERY Removal Installation CAB ACCESS STEPS Agrotron 265: <- 3219 Removal Installation Agrotron 215: - 1227 - Agrotron 265: - 3220 Removal Installation BATTERY SUPPORT Removal Installation STARTER MOTOR Removal Installation ALTERNATOR Removal Installation BELTS Removal 1. Air conditioning fan-compressor belt 2. Alternator drivebelt 3. Fuel pump drivebelt Installation 1. Alternator drivebelt 2. Fuel pump drivebelt AIR COMPRESSOR Removal Installation POWER STEERING PUMP (Version with air system) Removal Installation TRAILER BRAKING VALVES AND AIR ACCUMULATOR (Version with air braking) Removal 1. Trailer braking valve (1-way) for EXPORT D version 2. Pressure control valve for the cab suspension 3. Trailer braking solenoid valve 4. 2-way trailer braking valve 5. Pressure control valve 6. Distribution valve 7. Tank assy Installation AIR BRAKING QUICK COUPLERS Removal Renewal AIR CONDITIONING SYSTEM Technical Data Malfunction Maintenance Discharging, flushing and recharging 1. Draining 2. Flushing and recharging AIR CONDITIONING COMPRESSOR Removal Installation COMPRESSOR DRIVEBELT Tensioning FILTER - DRYER Agrotron 265: <- 3070 Removal Installation FILTER - DRYER Agrotron 215 - Agrotron 265: - 3071 Removal Installation CONDENSER COOLING FAN Agrotron 265: <- 3105 Removal Installation CONDENSER Agrotron 265: <- 3070 Removal Installation CONDENSER Agrotron 215 - Agrotron 265: - 3071 Removal Installation RADIATOR/COOLERS ASSEMBLY COMPLETE ASSEMBLY Agrotron 265: <- 3070 Removal Installation COMPLETE ASSEMBLY Agrotron 215 - Agrotron 265: - 3071 Removal Installation FUEL COOLER Removal Installation INTERCOOLER Removal Installation GEARBOX OIL AND SERVICES COOLERS Removal Installation ENGINE COOLING SYSTEM RADIATOR Agrotron 265: <- 3048 Removal Installation ENGINE COOLING SYSTEM RADIATOR Agrotron 215 - Agrotron 265: - 3049 Removal Installation COMPENSATION TANK Agrotron 265: <- 3048 Removal Installation Agrotron 215 - Agrotron 265: - 3049 Removal Installation FRONT PTO FLEXIBLE COUPLING Renewal Installation TURBOCHARGER Removal Installation ENGINE AIR INTAKE DUCT Removal Installation AIR CLEANER ASSEMBLY Removal Installation EXHAUST PIPE Removal Installation SILENCER Removal Installation PROPELLER SHAFT Agrotron 215: <- 1242 - Agrotron 265: <- 3243 Removal Installation Agrotron 215: - 1243 - Agrotron 265: - 3244 Removal Installation FRONT AXLE PTO Removal Installation BRAKE CYLINDERS Removal Installation BLEEDING THE BRAKING SYSTEM Brake bleeding procedure POWER STEERING Control Calibration Removal Installation Disassembly H For parts identification, see exploded view of the power steering unit Assembly WHEELS FRONT WHEELS Removal Installation REAR WHEELS Removal Installation FRONT FENDERS Agrotron 215: <- 1242 - Agrotron 265: <- 3243 Removal Installation FRONT FENDERS Agrotron 215: - 1243 - Agrotron 265: - 3244 Removal Installation FRONT LIFT LIFT VALVE BLOCK Removal Installation CYLINDERS Removal Installation COMPLETE ASSEMBLY (Version without front PTO) Removal Installation COMPLETE ASSEMBLY (Version with front PTO) Removal Installation FRONT PTO Removal Installation FRONT AXLE SUSPENSION CYLINDERS Agrotron 215: <- 1242 - Agrotron 265: <- 3243 Removal CYLINDERS Agrotron 215: - 1243 - Agrotron 265: - 3244 Removal Installation CYLINDERS Disassembly Assembly FRONT AXLE AND SWINGING SUPPORT Agrotron 215: <- 1242 - Agrotron 265: <- 3243 Removal Installation FRONT AXLE AND SWINGING SUPPORT Agrotron 215: - 1243 - Agrotron 265: - 3244 Removal Installation FRONT SUSPENSION SOLENOID VALVES Removal Installation POSITION SENSOR Removal Positioning Calibration FRONT SUPPORT Removal Installation FUEL TANKS Removal Installation HYDRAULIC SERVICES OIL TANK Agrotron 265: <- 3219 Removal Installation Agrotron 215 - Agrotron 265: - 3220 Removal Installation PISTON PUMP Removal Installation Test for correct operation of piston pump PRIORITY VALVE Removal Installation REAR LIFT LIFT CYLINDER Removal Installation Disassembly Assembly POSITION SENSOR Control Removal Installation DRAFT SENSOR Removal Installation LIFT LINKS Removal Installation TOWING HITCH ASSEMBLY SUPPORT AND TOWING HITCH Removal Installation REMOTE CONTROL AND TOWING HITCH CABLE Removal Installation CAB CAB ASSEMBLY Removal Installation GEAR LEVER Removal Installation GEARBOX CONTROL CABLES Removal Tensioning SEAT AND MULTIFUNCTION ARMREST Removal Installation ARMREST CONTROL PANELS Removal Installation STEERING WHEEL, STEERING COLUMN SWITCH UNIT, INSTRUMENT PANEL Removal Installation STEERING COLUMN SWITCH UNIT AND SHUTTLE CONTROL Renewal Assembly CENTRE CONSOLE AND SHROUD Removal Installation RIGHT-HAND CONSOLE Removal Installation LEFT-HAND CONSOLE Removal Installation PARKING BRAKE CABLE Removal Installation Initial adjustment Adjustment CREEPER CONTROL CABLE Renewal Installation CAB DOOR LATCH CABLE Renewal ELECTRONIC COMPONENTS AND CONTROL UNITS HPSA CONTROL UNIT Removal Installation TRANSMISSION CONTROL UNIT Removal Installation FUSE AND RELAY BOARD Removal Installation ENGINE ECU Removal Installation CLUTCH PEDAL POTENTIOMETER Removal Installation Adjustment of the clutch pedal position and travel Renewal of the proximity sensor RIGHT-HAND CONSOLE CONTROLS Removal of lift control panel Pushbutton panel removal Installation PARKING BRAKE SWITCH POSITION Adjustment TRAILER BRAKING AIR PRESSURE GAUGE Removal Installation TRANSMISSION STATUS DISPLAY Removal Installation ACCELERATOR POTENTIOMETER Renewal Installation BRAKE LIGHTS SWITCHES Adjustment AIR CONDITIONER ASSEMBLY MULTIFUNCTION CONTROL PANEL Removal Installation HEATING SYSTEM SHUT-OFF VALVE REMOVAL Refitting and adjustment of the control cable Final checks HEATER MATRIX Removal Installation EVAPORATOR Removal Installation RH FAN Removal Installation LH FAN Removal Installation AUXILIARY SERVICES CONTROL VALVE Removal Installation Disassembly Assembly CAB AIR SUSPENSION CAB LIFTING AIR SPRING Removal Installation HYDRAULIC DAMPER Removal Installation ENGINE Removal Installation FLUID COUPLING AND FLYWHEEL (Agrotron 265) FLUID COUPLING Preparation for removal Removal FLYWHEEL Removal CONNECTING HOUSING Removal Installation CUSH JOINT AND FLYWHEEL (Agrotron 215) Removal Installation SECTION 40 THE STRUCTURE OF THE UNIT HOW TO CONSULT THE UNIT 1. INTRODUCTION 1.1 LIST OF WIRING LOOMS 1.2 DEFINITION OF COMPONENTS AND SYMBOLS 1.3 GENERAL RULES 1.3.1 MODIFICATION OF THE TRACTOR'S ELECTRICAL/ELECTRONIC CIRCUITS 1.3.2 MAIN WIRING FAULTS 1.3.3 REMOVAL, REFITTING AND DRYING OF CONNECTORS AND WIRING 1.4 DIAGNOSTIC INSTRUMENTS 1.5 WIRE COLOUR CODES 2. INDICES 2.1 INDEX BY PART DESCRIPTION 2.2 INDEX BY PART CODE 2.3 INDEX BY CONNECTOR 3. COMPONENTS 3.1 CONNECTOR LAYOUTS 3.2 COMPONENT TECHNICAL DATA 3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS 4. SYSTEMS 4.1 EARTHING POINTS 4.2 STARTING 4.3 PREHEATING 4.4 ELECTRONIC ENGINE CONTROL 4.5 LIGHTS - POWER STEERING (VERSION WITHOUT FRONT LIFT) 4.6 LIGHTS - POWER STEERING (VERSION WITH FRONT LIFT) 4.7 CAB ACCESSORIES 4.8 WORKLIGHTS (WITHOUT FRONT LIFT) 4.9 WORKLIGHTS (WITH FRONT LIFT) 4.10 WINDSCREEN WIPERS 4.11 INFOCENTER 4.12 POWER OUTLET SOCKETS 4.13 RADIO - CB 4.14 DIAGNOSTIC SOCKETS - CANBUS 4.15 CAB AIR CONDITIONING AND HEATING FANS 4.16 BRAKING SYSTEM 4.17 TRAILER BRAKES 4.18 FRONT AXLE SUSPENSION 4.19 TRANSMISSION 4.20 ASM - 4WD - DIFFERENTIAL (ZF AXLE) 4.21 ASM - 4WD - DIFFERENTIAL (CARRARO AXLE) 4.22 FRONT AND REAR PTOs 5. WIRING LOOMS ENGINE WIRING (KHD) (1/2) (Agrotron 215 <- 00896315 - Agrotron 265 <- 00929773) ENGINE WIRING (KHD) (2/2) (Agrotron 215 <- 00896315 - Agrotron 265 <- 00929773) ENGINE WIRING (KHD) (1/2) (Agrotron 215 - 00939181 - Agrotron 265 - 00939299) ENGINE WIRING (KHD) (2/2) (Agrotron 215 - 00939181 - Agrotron 265 - 00939299) ENGINE LINE WIRING HARNESS (1/2) ENGINE LINE WIRING HARNESS (2/2) ENGINE BONNET WIRING FRONT LIGHTS EXTENSION WIRING TRANSMISSION LINE WIRING HARNESS (1/2) TRANSMISSION LINE WIRING HARNESS (2/2) OPTIONAL CONTROL VALVES WIRING (D3 - D4) FRONT AXLE SUSPENSION WIRING WIRING FOR HYDRAULIC TRAILER BRAKING (ITALY) WIRING FOR AIR TRAILER BRAKING FENDER WIRING NUMBER PLATE LIGHT WIRING FRONT INSTRUMENT PANEL WIRING HARNESS (1/2) FRONT INSTRUMENT PANEL WIRING HARNESS (2/2) LATERAL INSTRUMENT PANEL WIRING HARNESS (1/3) LATERAL INSTRUMENT PANEL WIRING HARNESS (2/3) LATERAL INSTRUMENT PANEL WIRING HARNESS (3/3) AIR CONDITIONING WIRING HARNESS (CAB) DISPLAY LINE WIRING ROOF LINE WIRING (1/2) ROOF LINE WIRING (2/2) ROTATING BEACON WIRING ROTATING BEACON EXTENSION WIRING WINDSCREEN WIPER MOTOR WIRING CAB LOWER HEADLIGHTS WIRING SIDELIGHTS AND FRONT DIRECTION INDICATORS WIRING WIRING FOR LOWER FRONT WORKLIGHTS ON CAB (WITHOUT FRONT LIFT) CAB ROOF FRONT AND REAR WORKLIGHTS WIRING LIGHTS SELECTOR SWITCH WIRING FUSES-RELAYS CONTROL UNIT (1/2) FUSES-RELAYS CONTROL UNIT (2/2) BATTERY POSITIVE WIRING - BATTERY NEGATIVE WIRING ISO 11786 WIRING