JCB Load Control Systems Repair Service Manual (Supplement)
JCB Load Control Systems Repair Service Manual (Supplement)
- This supplement service manual PDF download for the LCS, LC1, LC2, LC3, LC4, MC05, MC06 JCB Load Control Systems has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.
APPLICABLE MODELS :
This publication provides information for the following Load Control Systems:
– LCS (Six Valve Manifold) Load Control System – LC1/LC4 Load Control System – LC2/LC3 Load Control System – LC5 Load Control System – MC05 Load Control System – MC06 Load Control System
TABLE OF CONTENTS :
Introduction ( T 1) LCS (Six Valve Manifold) ( T 9) LC1 and LC4 (540-170 Only) ( T 37) LC2 and LC3 ( T 67) LC5 ( T 151) MC05 ( T 187) MC06 ( T 217) Fault Finding ( T 321) Testing and Adjustment ( T 329)
MANUAL SPECIFICATION :
File Format : PDF Language : English Printable : Yes Searchable : Yes Bookmarked : Yes Publication No. : 9803/3665-3 Total Pages : 350
This JCB service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!
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Cover Load Control (Supplement)
Introduction About This Supplement Machine Model and Serial Number Using the Service Manual Supplement Units of Measurement Cross References About the Load Control Systems General Information Identification Hydraulic System Variants (536-60, 536-70, 535-95, 531-70 & 541-70) Care and Safety Safety Notices General Safety
LCS (Six Valve Manifold) Introduction Machine Model and Serial Number General Description Circuit Description Introduction Start up Mode Selection Ground Work Mode Load Control Mode Override Mode Proportional Valve Hydraulics Schematic Component Key Electrical Schematic Component Key Harness Data Drawings Logic Sequence Introduction Calibration Introduction Calibration Procedure Calibration Charts
LC1 and LC4 (540-170 Only) Introduction Machine Model and Serial Number General Description Circuit Description Introduction Start Up and Mode Selection Ground Work Mode Load Control Mode Override Mode Electrical Schematic Proportional Solenoid Valve Hydraulics Schematic Component Key Harness Data Drawings Logic Sequence Introduction Installation Load Control Valve Block Hose and Pipework Circuit (Machines to M1514976) Hose and Pipework Circuit (Machines from M1514977) Calibration Calibration Procedure Calibration Charts
LC2 and LC3 Introduction Machine Model and Serial Number General Description Circuit Description - 528-70 Introduction Start Up and Mode Selection Ground Work Mode Load Control Mode Override Mode Electrical Schematic Hose and Pipework - 528-70 Circuit Description - 535-95, 531-70, 536-70 and 541-70 Introduction Start Up and Mode Selection Ground Work Mode Load Control Mode Override Mode Electrical Schematic Hose and Pipework Load Control Valve Block Circuit Description - 533-105 and 540-140 Introduction Start Up and Mode Selection Ground Work Mode Load Control Mode Override Mode Electrical Schematic - 533-105 and 540- 140 Hose and Pipework - 533-105 Hose and Pipework - 535-125, 535-140, 540-140 Load Control Valve Block Circuit Description - 535-125 HiViz and 535-140 HiViz Introduction Start Up and Mode Selection Ground Work Mode Load Control Mode Override Mode Electrical Schematic 535-125 HiViz and 535-140 HiViz Hose and Pipework - 535-125 HiViz and 535-140 HiViz Load Control Valve Block Hydraulics Schematic Component Key Harness Data Drawings Logic Sequence (All LC2/LC3 Systems) Introduction Calibration Introduction Calibration Procedure Calibration Charts
LC5 Introduction Machine Model and Serial Number General Description Circuit Description Introduction Start Up and Mode Selection Ground Work Mode Load Control Mode Override Mode ‘Lift and Retract to Retrieve Load’ Function Electrical Schematic 540-140 Electrical Schematic 535-125 HiViz and 535-140 HiViz Hose and Pipework - 540-140 Hose and Pipework - 535-125 HiViz and 535-140 HiViz Load Control Valve Block Switched Main Control Valve Hydraulics Schematic Component Key Harness Data Drawings Logic Sequence Introduction Calibration Introduction Calibration Procedure Calibration Charts
MC05 Introduction Machine Model and Serial Number General Description Circuit Description Hydraulic Operation Electrical Operation Motion Control Valve Block Start Up and Mode Selection Ground Work Mode Motion Control Mode Override Mode Hose and Pipework Hydraulics Schematic Component Key Harness Data Drawings Electrical Schematics Component Key Logic Sequence Introduction Calibration Calibration Procedure Calibration Charts
MC06 Introduction Machine Model and Serial Number General Description Circuit Descriptions - Parallel Machines Hydraulic Operation Electrical Operation Motion Control Valve Block Start Up and Mode Selection Motion Control Mode Override Mode ‘Lift and Retract to Retrieve Load’ Function Hose and Pipework Circuit Description - LSP + Gearpump Machines Hydraulic Operation Electrical Operation Motion Control Valve Block Start Up and Mode Selection Motion Control Mode Override Mode ‘Lift and Retract to Retrieve Load’ Function Hose and Pipework Circuit Description - LSP + Variflow Machines Hydraulic Operation Electrical Operation Motion Control Valve Block Start Up and Mode Selection Motion Control Mode Override Mode ‘Lift and Retract to Retrieve Load’ Function Hose and Pipework Hydraulics Schematics Component Key Harness Data Drawings Electrical Schematics Component Key Logic Sequence Introduction Calibration Introduction Calibration Procedure Calibration Charts
Fault Finding All Load Control Systems Introduction Display Box Fault FInding Diagnostic Fault Codes Diagnostic Fault Finding Procedure Manifold Faults (LCS Only) Testing and Adjustment Testing Introduction SLI/LMI Test Box Testing with the LMI Test Box Testing without the LMI Test Box Adjustment Warm Up Procedure Daily Functional Check Setting the Volume and Brightness Bleeding Procedure (LC1 Only)