Clark Forklift TMX12-25, EPX16-20s Workshop Repair Service Manual

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This Workshop Service Repair manual PDF download for the TMX12-25 & EPX16-20s Clark industrial lift trucks has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


APPLICABLE MODELS :

Clark TMX12-25
Clark EPX16-20s


TABLE OF CONTENTS :

GROUP SA SAFE MAINTENANCE
GROUP PS PERIODIC SERVICE
GROUP 12 BATTERY
GROUP 13 WIRING, SWITCHES, AND INSTRUMENTS
GROUP 16 ELECTRICAL MOTORS
GROUP 17 ELECTRICAL CONTACTORS
GROUP 19 MOTOR CONTROLS
GROUP 20 DRIVE AXLE
GROUP 22 WHEELS AND TIRES
GROUP 23 BRAKES
GROUP 25/26 STEERING
GROUP 29 MAIN HYDRAULIC SYSTEM
GROUP 30 MAIN HYDRAULIC SYSTEM
GROUP 32 TILT CYLINDERS
GROUP 34 UPRIGHTS
GROUP 38 COUNTERWEIGHT AND CHASSIS
GROUP 40 SPECIFICATIONS


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Total Pages : 502


This Service / Repair / Workshop Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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REVISION HISTORY
Truck Models Covered by this Manual
Contents by Group and Section
Alphabetical Listing of Topics
GROUP SA SAFE MAINTENANCE
Section 1 Safety
Section 2 Lifting, Jacking, and Blocking the Truck
Section 3 Towing
GROUP PS PERIODIC SERVICE
Section 1 Maintenance Schedule
Section 2 Planned Maintenance Program
Section 3 The PM Inspection Form
GROUP 12 BATTERY
Section 1 Battery Service
GROUP 13 WIRING, SWITCHES, AND INSTRUMENTS
Section 1 Schematic Electric Circuit Diagrams
Section 2 General Electical Service Tips
Section 3 Wiring and Cables
Section 4 Switches and Sensors
Section 5 Instrument Panel
GROUP 16 ELECTRICAL MOTORS
Section 1 Motor Specifications And Descriptions
Section 2 Drive Motor Overhaul
Section 3 Pump Motor Overhaul
GROUP 17 ELECTRICAL CONTACTORS
Section 1 Contactors Specifications and Overhaul
GROUP 19 MOTOR CONTROLS
Section 1 Description
Section 2 Programming & Adjustments Using ZAPI Handset
Section 3 Control troubleshooting
Section 4 TMX Factory Control Settings
Section 6 Sequence of Operation
Connect the Battery
Closing the Key Switch
System Checks
Traction System
Pump Control System
Accessories
GROUP 20 DRIVE AXLE
Section 1 Drive Axle Specifications and Description
Section 2 Drive Axle Fluid Check and Change
Section 3 Drive Axle Troubleshooting
Section 4 Drive Axle Removal and Installation
Section 5 Drive Axle Overhaul
GROUP 22 WHEELS AND TIRES
Section 1 Wheels and Tires Specifications and Description
Section 2 Wheels and Tires Mounting and Maintenance
GROUP 23 BRAKES
Section 1 Brake Specifications
Section 2 Brake System Fluid Check, Fill, and Bleed
Section 3 Brake Pedal and Master Cylinder Removal, Replacement, and Adjustment
Section 4 Brake Caliper Removal and Replacement
Section 5 Parking Brake Removal, Replacement, and
Adjustment
Section 6 Brake Overhaul
GROUP 25/26 STEERING
Section 1 Steering System Specifications and Description
Section 2 Steering System Troubleshooting
Section 3 Steering Column and Component Removal and Replacement
Section 4 Steering System Relief Pressure Check and Adjustment
Section 5 Steering Gear Overhaul(TMX)
Section 6 Steer Axle Service(TMX)
Section 7 Steer Cylinder Overhaul(TMX)
Section 8 Steering Axle Wheel Bearing Maintenance and Adjustment (EPX)
Section 9 Steering Axle Removal and Replacement (EPX)
Section 10 Steering Cylinder Removal and Replacement (EPX)
Section 11 Steering Gear Overhaul(EPX)
Section 12 Steering Cylinder Overhaul(EPX)
GROUP 29 MAIN HYDRAULIC SYSTEM
Section 1 Main Hydraulic System Specifications and Description
Section 2 Fluids and Filters
Section 3 Hydraulic System Troubleshooting
Section 4 Hydraulic System Pressure Check and Adjustments
Section 5 Main Hydraulic Pump Overhaull
GROUP 30 MAIN HYDRAULIC SYSTEM
Section 1 Hydraulic System Schematic
Section 2 Main Hydraulic Control Valve Removal and Overhaul
GROUP 32 TILT CYLINDERS
Section 1 Tilt Cylinder Specifications and Description
Section 2 Checks and Adjustments
Section 3 Tilt Cylinder Removal and Installation
Section 4 Tilt Cylinder Overhaul
GROUP 34 UPRIGHTS
Section 1 Upright Specifications and Description
Section 2 Troubleshooting
Section 3 Upringht Inspection
Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
Section 6 Upright Chain Inspection, Adjustment, and Replacement
Section 7 Fork and Carriage Removal and Replacement
Section 8 Upright Removal and Replacement
GROUP 38 COUNTERWEIGHT AND CHASSIS
Section 1 Counterweight Specifications and Description
Section 2 Counterweight Removal and Installation
Section 3 Overhead Guard Removal and Installation
Section 4 Floor Plate, Seat, and Seat Deck Removal and Installation
GROUP 40 SPECIFICATIONS
Section 1 Nameplates and Decals
Section 2 General Specifications
Section 3 Hydraulic Fitting Tightening Procedures

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