Iveco Stralis AT/AD/AS Electronically Controlled Braking System EBS 2/ESP/EBL
Iveco Stralis AT/AD/AS Electronically Controlled Braking System EBS 2/ESP/EBL
- This document provides data, characteristics, instructions and methodology to perform repair interventions on the vehicle and its components.
MANUAL SPECIFICATION :
File Format : PDF Language : English Printable : Yes Searchable : Yes Bookmarked : Yes Part Number : 603.93.321 Total Pages : 128
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ELECTRONICALLY CONTROLLED BRAKING SYSTEM EBS 2/ESP/EBL Pneumatic system - EBS 2/ESP/EBL brakes SYMBOLS FOR AIR/HYDRAULIC SYSTEM CIRCUIT DIAGRAMS (TANKS AND ACCUMULATORS) SYMBOLS FOR AIR/HYDRAULIC SYSTEM CIRCUIT DIAGRAMS (VALVES) SYMBOLS FOR AIR-HYDRAULIC SYSTEM DIAGRAMS (TANKS AND ACCUMULATORS) SYMBOLS FOR AIR/HYDRAULIC SYSTEM CIRCUIT DIAGRAMS (CONVERTERS, CYLINDERS AND CALLIPERS) SYMBOLS FOR AIR/HYDRAULIC SYSTEM CIRCUIT DIAGRAMS (CALLIPERS AND CYLINDERS) SYMBOLS FOR AIR/HYDRAULIC SYSTEM CIRCUIT DIAGRAMS (SEMI-COUPLINGS AND COUPLING CONNECTORS) SYMBOLS FOR AIR/HYDRAULIC SYSTEM CIRCUIT DIAGRAMS (SEMI-COUPLINGS AND COUPLING CONNECTORS) SYMBOLS FOR AIR/HYDRAULIC SYSTEM CIRCUIT DIAGRAMS (INDICATORS AND SWITCHES) SYMBOLS FOR AIR/HYDRAULIC SYSTEM CIRCUIT DIAGRAMS (BRAKES) PIPINGS AND FITTINGS In general Rigid pipings reflanging Rigid pipings bending Rigid pipings cutting Flexible pipings replacementwith traditional fittings Flexible pipings replacement with quick connection fittings EBS 2 (ELECTRONIC BRAKE SYSTEM) EBS Benefits Tractor and trailer compatibility at any time Complete fault-diagnosis structures OPERATING LOGIC AUXILIARY BRAKE INTEGRATION ESP (Electronic Stability Program) “ABS-EBL” SYSTEM (ANTI-LOCK BRAKE SYSTEM - ELECTRONIC BRAKE LIMITER) “ABS” (Anti-Lock Brake System) EBL (Electronic Brakes Limiter) Operating Logic Braking system evolution BRAKING SYSTEMS ABS-EBL working diagram for 4x2 vehicles (trucks and tractors, not including HR) with CURSOR 8 (F2B) engine Working diagram for 6x2 vehicles (tractors) with CURSOR 8 (F2B) engine ABS-EBL working diagram for 6x2 vehicles (tractors) with CURSOR 8 (F2B) engine Working diagram for 6x2 vehicles (trucks) with CURSOR 8 (F2B) engine and with CURSOR 10 engine (F3A with mechanical suspensions) ABS-EBL working diagram for 6x2 vehicles (trucks) with CURSOR 8 (F2B) engine and with CURSOR 10 engine (F3A with mechanical suspensions) ABS-EBL working diagram for stand alone 4x2 vehicles (trucks) with CURSOR 8 (F2B) engine ABS-EBL working diagram for 6x2C vehicles (trucks) with CURSOR 8 (F2B) engine EBS 2 working diagram for 4x2 vehicles (tractors) with CURSOR 10/13 engine EBS 2 working diagram for 4x2 T/FP-CT vehicles (tractors) with CURSOR 10/13 engine EBS 2 working diagram for 6x2 vehicles (tractors) with CURSOR 10/13 engine EBS 2 working diagram for 4x2 vehicles (trucks) with CURSOR 10/13 engine EBS 2 working diagram for 6x2 vehicles (trucks) with CURSOR 10/13 engine EBS 2 working diagram for 6x2 vehicles (trucks) with CURSOR 10/13 engine EBS 2 system components location on vehicle (tractors variant) ABS-EBL system components location (tractors variant) DESCRIPTION Service braking Emergency braking Exhaust brake Parking brake BRAKES Front and rear disk brakes (Knorr sn7 type) FAULT DIAGNOSIS Diagnosis Instruments Cluster Diagnosis EBS 2Working diagram TIGHTENING TORQUES TOOLS SPECIFICATIONS AND DATA - PNEUMATIC SYSTEM SPECIFICATIONS AND DATA - BRAKES CHECKS ON MAIN COMPONENTS OF BRAKE SYSTEM MAIN COMPONENTS OF THE BRAKING SYSTEM Compressor Head locking screw tightness Fault diagnosis A.P.U. (Air Processing Unit) OPERATION Duplex control valve (vehicles without EBS) Fault Diagnosis (vehicles without EBS) CBU (Central Brake Unit) (vehicles with EBS 2) Relay valve (vehicles without EBS) Fault Diagnosis (vehicles without EBS) Coupling heads Electropneumatic modulator (vehicles with EBS 2) Operation Redundancy valve (for 4x2 and 6x2 trucks) ABS solenoid valve Dual stop valve Triple servo control valve (vehicles without EBS) Predominance control Fault Diagnosis Pressure test point valve Operation Trailer drive servo-assisted distributor (vehicles with EBS 2) Parking brake hand control valve (vehicles suited to towing) Fault Diagnosis (parking brake control valve) Parking brake control manual distributor (standby vehicles) Manual control valve to slow down the trailer (optional) Fault Diagnosis (parking brake control valve) Controlled pressure valve Check valve (vehicles suited to towing) Low-pressure switch Electro-pneumatic valve for ASR Diaphragm brake cylinder (for front and added front axle disc brake) Electro-pneumatic valve for ASR Speed sensor Phonic wheels Electronic control unit Diaphragm brake cylinder (for front and added front axle disc brake) Combined brake cylinder (for front and rear disc brake) Combined cylinder emergency brake release device Repairs Fault Diagnosis DISC BRAKES KNORR TYPE (CALIPER SN7) Operation (See previous figure) CHECKS Checking the automatic play recovery system efficiency Brake caliper components Check of braking seals thickness OVERHAULING FRONT DISC BRAKES Replacing brake linings For vehicles without EBS For all vehicles For vehicles with EBS Removing and refitting brake callipers Refitting Removing and refitting wheel hubs Removal Refitting BRAKE CALIPER OVERHAUL Disassembly Component part cleaning and check Assembly OVERHAULING REAR DISC BRAKES Replacing brake linings OVERHAULING BRAKE DISCS TURNING AND GRINDING BRAKE DISCS