Bomag BW 180 AD Tandem Vibratory Roller Repair Instructions Manual

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This complete service repair workshop instructions manual PDF download for the BW 180 AD Bomag Tandem Vibratory Roller has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes. All specifications and tolerances are listed. Functions of components and systems are also explained.


APPLICABLE MODELS :

Bomag Tandem Vibratory Roller BW 180 AD
S/N: from 101 870 00 ....


TABLE OF CONTENTS :

General
1.1 Foreword
1.2 Safety regulations
1.3 General repair instructions
1.4 Tightening torques
1.5 Connection overview

Tests and adjustments
2.1 Technical data
2.2 Special tools
2.3 Checking the rotation speeds
2.4 Pressure tests in the travel circuit
2.5 Checking / adjusting the neutral positions of the travel pump
2.6 Check the setting of the high pressure relief valves in the travel circuit
2.7 Pressure measurements in the vibration circuit
2.8 Check the setting of the high pressure relief valves in the vibration circuit
2.9 Checking / adjusting the vibrator shaft speeds
2.10 Checking the leakage rate of the vibration motor
2.11 Pressure test in steering circuit
2.12 Operation of display module for ESX-control
2.13 Driving against the closed brake
2.14 Adjusting the machine type
2.15 Calibration of the angle transducers
2.16 Adjusting the angle transducers
2.17 Automatic detection of step currents for the steering valves
2.18 Adjusting the type of travel range switch
2.19 Resetting the step currents in the travel system
2.20 Automatic detection of step currents in the travel system
2.21 Showing stored faults
2.22 Deleting stored faults

Flushing
3.1 Special tool:
3.2 Flushing shematic for front drum drive
3.3 Flushing schematic for rear drum drive system
3.4 Flashing the travel circuit
3.5 Flushing schematic for vibration drive
3.6 Flushing the vibration circuit

Trouble shooting
4.1 General
4.2 Trouble shooting diagram

Drum
5.1 Special tools
5.2 Repair overview for drum
5.3 Removing and installing the drum
5.4 Removing and installing the vibrator unit on the drum drive side
5.5 Removing and installing the vibrator unit on the vibration drive side
5.6 Repairing the vibrator unit on the drum drive unit
5.7 Repairing the vibrator unit on the vibration drive unit
5.8 Dismantling, assembling the change-over weights

Pivot steering
6.1 Removing, repairing and installing the pivot steering
6.2 Repairing the oscillation joint

Suppliers documentation
7.1 A4VG
7.2 A10VG
7.3 MS/MSE 02 to 18
7.4 Vibration motor A2FM 32


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Catalogue No. : 008 912 53
Total Pages : 326


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