Bomag BW 219 D-4, BW 219 PD-4 Single Drum Roller Repair Service Manual

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This complete service repair workshop manual PDF download for the BW 219 D-4, BW 219 PD-4 Bomag Single Drum Rollers has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes. All specifications and tolerances are listed. Functions of components and systems are also explained.


APPLICABLE MODELS :

Bomag BW 219 D-4 - S/N: 101 582 72 ....
Bomag BW 219 PD-4 - S/N : 101 582 73 ....


TABLE OF CONTENTS :

General
1.1 Introduction
1.2 Safety regulations
1.3 General repair instructions
1.4 Tightening torques

Maintenance
2.1 General notes on maintenance
2.2 Fuels and lubricants
2.3 Table of fuels and lubricants
2.4 Running-in instructions
2.5 Maintenance chart

Technical data
3.1 Technical data

Connection overview
4.1 Connection overview

Tests and adjustments
5.1 Special tools, tests and adjustments
5.2 Checking the rotation speeds
5.3 Checking / adjusting the neutral positions of the travel pump
5.4 Pressure tests in the travel circuit
5.5 Checking / adjusting the vibrator shaft speeds
5.6 Pressure measurements in the vibration circuit
5.7 Check the leakage rate of the vibration motor
5.8 Pressure test in steering circuit

Flushing and bleeding
6.1 Special tools for flushing
6.2 Flushing - general
6.3 Flushing schematic travel circuit (distribution travel pump)
6.4 Flushing the travel circuit (travel pump distribution)
6.5 Flushing schematic travel circuit (distribution axle motor)
6.6 Flushing the travel circuit (axle motor distribution)
6.7 Flushing schematic for vibration drive
6.8 Flushing the vibration circuit
6.9 Bleeding the travel circuit
6.10 Bleeding the vibration circuit

Fundamental electrics
7.1 Understanding circuit diagrams
7.2 Terminal designations
7.3 Current and voltage
7.4 Resistance
7.5 Series / parallel connection
7.6 Ohm's law
7.7 Electrical energy
7.8 Formula diagram
7.9 Metrology
7.10 Diodes, relays, fuses
7.11 Batteries
7.12 Three-phase generator
7.13 Electric starter
7.14 Telemecanique switch
7.15 Inductive proximity switches
7.16 Angle sensor with current output
7.17 Plug connectors
7.18 Deutsch plug, series DT and DTM
7.19 Plugs and terminals in spring clamping technology

Special tools, electrics
8.1 Special tools, electrics

Machine related electrics
9.1 Electrics BEM (BOMAG Evib-meter)
9.2 Seat contact module

Speedometer Module
10.1 Speedometer module

Service Training
11.1 Service Training Machine
Air conditioning system
12.1 Physical basics
12.2 Refrigerant R134a
12.3 Compressor oil / refrigeration oil
12.4 Working principle of the air conditioning system
12.5 Monitoring devices
12.6 Description of components
12.7 Checking the compressor oil level
12.8 Checking the magnetic clutch
12.9 Inspection and maintenance work
12.10 Checking, replacing the refrigerant compressor V-belt
12.11 Service the air conditioning
12.12 Drying and evacuation
12.13 Emptying in case of repair
12.14 Leak test
12.15 Filling instructions
12.16 Trouble shooting in refrigerant circuit, basic principles
12.17 Trouble shooting, refrigerant circuit diagram
12.18 Trouble shooting procedure
12.19 Steam table for R134a
12.20 Heating control / air conditioning control

Replacing the cab window panes
13.1 Assembly of window panes
13.2 Special tools
13.3 Auxiliary materials
13.4 Removing and installing the window pane

Drum
14.1 Special tools, drum, single drum rollers
14.2 Repair overview for drum
14.3 Removing and installing the drum
14.4 Repairing the drum
14.5 Dismantling, assembling the change-over weights
14.6 Changing the rubber buffers and adjusting the pretension

Oscillating articulated joint
15.1 Special tools
15.2 Repair overview oscillating articulated joint
15.3 Removing and installing the oscillating articulated joint
15.4 Dismantling the oscillating articulated joint
15.5 Assembling the oscillating articulated joint

Suppliers documentation
16.1 Travel pump / vibration pump series 90R
16.2 Travel drive series 51
16.3 Transmission CR
16.4 Axle DANA 193

Circuit diagrams
17.1 Wiring diagram
17.2 Wiring diagram
17.3 Hydraulic diagram


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Catalogue No. : 008 911 37
Total Pages : 840


This (OEM) manual pdf download has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.

This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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