DEUTZ-FAHR AGROTRON 130-140-155-165 Tractor Service Repair Workshop Manual

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This complete service repair workshop manual PDF download for the AGROTRON 130-140-155-165 DEUTZ-FAHR TRACTORS has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes.

The purpose of this workshop manual is to provide instruction for repair technicians and a practical guide to improving the quality of repairs. This manual enables repair technicians to acquire a thorough knowledge of the machine, indicating the correct methods for fault diagnosis, for working in safety and for accurate dimensional checks and visual inspections. The instructions also indicate the products to use, the tightening torques and the adjustment data.


APPLICABLE MODELS :

DEUTZ-FAHR AGROTRON 130
DEUTZ-FAHR AGROTRON 140
DEUTZ-FAHR AGROTRON 155
DEUTZ-FAHR AGROTRON 165


TABLE OF CONTENTS :

Section 00 Contains the general safety rules, information on how to use and update the manual, the symbols used, the products required, the standard tightening torques and a conversion table for units of measurement.

Section 10 Contains technical descriptions and information regarding the mechanical and hydraulic operation of machine components, the designations of the various components, hydraulic diagrams and general technical data.

Section 20 Contains information on the tractor's electrical and electronic systems, the procedures for putting into service, the list of alarms and a guide to the use of the software required for tractor and engine configuration and access to diagnostic codes.

Section 30 Contains the methods, checks and adjustments regarding the external components; the operations dealt with in this section do not require removal of the various assemblies that form the tractor frame and cab.

Section 40 Contains information and diagrams regarding the machine's electrical and electronic systems.


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 307.1106.3.6
Total Pages : 830


This (OEM) manual pdf download has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.

This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

More Info : https://www.sitelux.com

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307.1106.3.6 AGROTRON 130-140-155-165
COVER
INTRODUCTION
SAFETY NOTES
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS
LIFTING INSTRUCTIONS
HOW THE MANUAL IS STRUCTURED
HOW TO CONSULT THE MANUAL
HOW TO USE AND UPDATE THE MANUAL
STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS
SPECIAL TOOLS
CONVERSION FACTORS
SECTION 10
1. TRANSMISSION
INTRODUCTION
1.1 TRANSMISSION (Power Shuttle version)
1.1.1 MAIN COMPONENTS
1.1.2 TRANSMISSION HYDRAULIC SYSTEM
1.1.3 GEARBOX
1.1.4 MAIN CLUTCH
1.1.5 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE
1.1.6 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC
1.1.7 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC
1.2 REAR AXLE
1.3 REAR PTO
2. BRAKING SYSTEM
2.1 BRAKE MASTER CYLINDER
2.2 BRAKE
2.3 TRAILER BRAKING SYSTEM
2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)
2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)
2.3.3 AIR TRAILER BRAKING (ITALY VERSION)
2.3.4 AIR TRAILER BRAKING (EXPORT VERSION)
3. HYDRAULIC FRONT AXLE SUSPENSION
3.1 FRONT SUSPENSION CONTROL VALVE
4. FRONT AXLE
4.1 HUB CARRIER AND FINAL REDUCTION UNIT
4.2 DIFFERENTIAL
5. HYDRAULIC SYSTEM
5.1 VARIABLE DISPLACEMENT PUMP
5.1.1 BOOST PUMP
5.1.2 HYDRAULIC PUMP
5.1.3 LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE
5.2 HYDRAULIC SERVICES GEAR PUMP
5.3 STEERING GEAR PUMP
5.4 PRIORITY VALVE
5.5 AUXILIARY SERVICES CONTROL VALVE
5.5.1 TYPES OF CONTROL VALVE WITH FIXED DISPLACEMENT PUMP (CC)
5.5.2 TYPES OF CONTROL VALVE WITH VARIABLE DISPLACEMENT PUMP (LS)
5.5.3 SERVICES CONTROL SECTION
5.5.4 DESCRIPTIONS OF COMPONENTS
5.5.5 INLET MANIFOLD (CC version)
5.5.6 LIFT CONTROL VALVE SECTION
SECTION 20
1. DIAGNOSIS TOOLS “ALL ROUND TESTER”
1.1 ALL ROUND TESTER
1.2 “SERDIA 3.5 LEVEL III” SOFTWARE
1.3 “EDS EST45” SOFTWARE
2. CONNECTING THE TESTER TO THE ELECTRONIC CONTROL UNITS
2.1 CONNECTING THE ART TO THE HYDRAULIC LIFT AND FRONT AXLE SUSPENSION CONTROL UNITS
2.2 CONNECTING THE PORTABLE COMPUTER WITH “SERDIA 3.5” SOFTWARE TO THE ENGINE CONTROL UNIT
2.3 CONNECTING THE PORTABLE COMPUTER WITH “EDS” SOFTWARE TO THE TRANSMISSION CONTROL UNIT AND INFOCENTER
3. INTRODUCTION TO THE ELECTRONIC SYSTEM OF THE TRACTOR
3.1 ENGINE CONTROL UNIT (DEUTZ EMR2)
3.2 TRANSMISSION CONTROL UNIT
3.3 POWER LIFT CONTROL UNIT
3.4 INFOCENTER 2 or 3
3.5 FRONT AXLE SUSPENSION CONTROL UNIT
3.6 FRONT AND REAR PTO CONTROL UNIT
4. PUTTING THE TRACTOR INTO SERVICE
4.1 INTRODUCTION
4.2 RENEWAL OF THE ENGINE CONTROL UNIT
4.3 RENEWAL OF THE TRANSMISSION CONTROL UNIT
4.4 RENEWAL OF HYDRAULIC LIFT AND ASM CONTROL UNIT
4.5 RENEWAL OF THE INFOCENTER
4.6 RENEWAL OF AXLE SUSPENSION CONTROL UNIT
5. ALARMS
5.1 LIFT AND ASM CONTROL UNIT ALARMS
5.2 LIST OF TRANSMISSION CONTROL UNIT ALARMS
5.3 LIST OF ALARMS DISPLAYED BY SERDIA
5.4 LIST OF FRONT AXLE SUSPENSION CONTROL VALVE ALARMS
6. OPERATOR’S MANUAL EDS (Electronic Diagnosis System)
1. GENERAL INTRODUCTION
1.1 FUNCTIONAL SCOPE
1.2 HARDWARE REQUIREMENTS
1.3 STARTING AND TERMINATING OF THE EDS PROGRAM
2. TRANSMISSION DIAGNOSIS
2.1 THE MAIN MENU
2.2 ONLINE HELP
3. POWER-SHUTTLE DIAGNOSISPROGRAMM DEST 45
3.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 45
3.2 DEST 45 PROGRAM DESCRIPTION
3.3 ERROR CODES POWER-SHUTTLE /DEST 45
3.4 DISPLAY POWERSHUTTLE
3.5 ERROR CODE LIST WITH DESCRIPTION
3.6 OTHER INFORMATIONS
3.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100
3.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7100
3.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200
3.10 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300
3.11 ERROR ANALYSIS
4. PREPARATIONS FOR DIAGNOSIS OF THE INFOCENTER
4.1 PROGRAM DESCRIPTION
4.2 CONSTANT VALUES FOR INFOCENTER
7. ALL ROUND TESTER FOR LIFT AND ASM CONTROL UNIT
PRESENTATION SCREEN
MAIN MENU
1. MONITOR
2. CONFIGURATION
3. CALIBRATIONS
4. ALARMS LIST
8. ALL ROUND TESTER FOR AXLE SUSPENSION CONTROL UNIT
PRESENTATION SCREEN
MAIN MENU
1. MONITOR
2. PARAMETERS
3. ALARMS LIST
4. CONFIGURATIONS
9. SERDIA (LEVEL III)
1. SETUP AND COMMUNICATIONS
1.1 MINIMUM EQUIPMENT REQUIRED
1.2 ORDERING
1.3 SWITCHING ON AND INSTALLING THE SOFTWARE
1.4 USING THE PROGRAM
1.5 CLOSING THE PROGRAM
2. ECU SELECTION
2.1 SELECTING TWO CONTROL UNITS
2.2 PRINTING
2.3 PROTOCOL
2.4 IDENTIFICATION AND MEASUREMENT DATA
3. MEASURED VALUES
3.1 ACTUAL MEASURED VALUES (GENERAL)
3.2 RAM-VALUES
3.3 DATA LOGGER (ONLY EMS2)
3.4 INPUT/OUTPUT ASSIGNMENT
3.5 CAN STATUS
4. PARAMETERS
4.1 CONFIGURATION (GENERAL)
4.2 OVERALL PROGRAMMING
4.2 CALIBRATION
5. ERROR MEMORY
5.1 GENERAL
5.2 ERROR TABLE
6. EXTRAS
6.1 MAXIMUM SPEED
6.2 LOGISTIC DATA
6.3 LOAD SPECTRUM
6.4 MAINTENANCE INTERVAL EXCEEDED
6.5 OVERRIDE MEMORY
6.6 MAINTENANCE DATA
7. TASKS
7.1 EMR1
8. WHAT TO DO IF...?
8.1 SERDIA GENERAL
8.2 EMR1
SECTION 30
METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING
HYDRAULIC AND WIRING SYSTEMS PUMP SIDE (CC VERSION WITH PRIORITY VALVE)
HYDRAULIC SYSTEMS (TOP VIEW) (CC VERSION WITH PRIORITY VALVE)
HYDRAULIC SYSTEMS PUMP SIDE AND PRIORITY VALVE
HYDRAULIC AND WIRING SYSTEMS PUMP SIDE (LS VERSION)
HYDRAULIC AND WIRING SYSTEMS (TOP VIEW) (LS VERSION)
AUXILIARY HYDRAULIC SYSTEMS AND COUPLERS (LS VERSION)
ENGINE HOOD - LAMP ASSEMBLIES
REMOVAL
REFITTING
CAB ACCESS STEPS
REMOVAL
REFITTING
BATTERY
REMOVAL
REFITTING
AIR RESERVOIR AND BATTERY SUPPORT (versions with air trailer braking only)
REMOVAL
REFITTING
STARTER MOTOR
REMOVAL
REFITTING
ALTERNATOR
REMOVAL AND RENEWAL
REFITTING
ALTERNATOR DRIVEBELT
RENEWAL AND TENSIONING
AIR COMPRESSOR
REMOVAL
REFITTING
TRAILER PARKING AND SERVICE AIR BRAKE CONTROL VALVES
REMOVAL
REFITTING
PRESSURE TRANSDUCER (Version with air braking)
REMOVAL
REFITTING
AIR PRESSURE REGULATING/REDUCTION VALVE FOR CAB LIFTING
REMOVAL
REFITTING
TRAILER AIR BRAKES COUPLING VALVE
1. Removal
2. Renewal
HYDRAULIC TRAILER BRAKING VALVE (CUNA VERSION)
REMOVAL
REFITTING
AIR CONDITIONING SYSTEM
TECHNICAL SPECIFICATIONS
OPERATION
MAINTENANCE
ADJUSTING THE TENSION OF THE COMPRESSOR DRIVEBELT
DISCHARGING, FLUSHING AND RECHARGING THE AIR CONDITIONING SYSTEM
AIR CONDITIONING COMPRESSOR
REMOVAL
REFITTING
RECEIVER-DRIER
REMOVAL
REFITTING
CONDENSER FAN
REMOVAL
REFITTING
CONDENSER ASSEMBLY
REMOVAL
REFITTING
INTERCOOLER AND SEAL
REMOVAL
REFITTING
GEARBOX OIL/FUEL COOLERS
REMOVAL
REFITTING
RADIATOR
REMOVAL
REFITTING
EXPANSION TANK
REMOVAL
REFITTING
COMPLETE RADIATOR/COOLERS ASSEMBLY
REMOVAL
REFITTING
FAN
REMOVAL
REFITTING
FRONT PTO FLEXIBLE COUPLING
REMOVAL
REFITTING
AIR CLEANER
REMOVAL
REFITTING
TURBOCHARGER
REMOVAL
REFITTING
AIR INLET PIPE
REMOVAL
REFITTING
SILENCER
REMOVAL
REFITTING
EXHAUST PIPE
REMOVAL
REFITTING
4WD PROPELLER SHAFT (Version with front suspension)
REMOVAL
REFITTING
BRAKE MASTER CYLINDERS
REMOVAL
REFITTING
BLEEDING THE BRAKING SYSTEM
ADJUSTMENT OF THE BRAKE LIGHT SWITCHES
POWER STEERING UNIT
1. Testing
2. Adjustment
3. Removal of the power steering unit
REFITTING
REMOVAL AND RENEWAL
1. Disassembly
2. Removal of the seals
3. Removal of the dust seal
4. Installing the inner seal (15)
5. Installing the control valve
6. Final assembly
FRONT WHEELS
REMOVAL
REFITTING
FRONT FENDERS
REMOVAL
REFITTING
REAR WHEELS
REMOVAL
REFITTING
LIFT VALVE BLOCK
REMOVAL
REFITTING
FRONT LIFT CYLINDERS
REMOVAL
REFITTING
FRONT LIFT ASSEMBLY
REMOVAL
REFITTING
FRONT PTO ASSEMBLY
REMOVAL
REFITTING
FRONT SUSPENSION CYLINDERS (Where fitted)
REMOVAL
REFITTING
DISASSEMBLY AND ASSEMBLY
FRONT AXLE AND SWINGING SUPPORT (Versions with front suspension)
REMOVAL
REFITTING
FRONT SUSPENSION VALVES
REMOVAL
REFITTING
FRONT SUSPENSION POSITION SENSOR
1. Removal
2. Positioning
3. Testing
REINFORCING SIDE MEMBERS (For versions with front lift only)
REMOVAL
REFITTING
FRONT CARRIER (Versions with front suspension)
REMOVAL
REFITTING
ACCELERATOR POTENTIOMETER
1. Renewal
2. Potentiometer calibration
FUEL TANK AND RELATIVE MOUNTINGS
REMOVAL
INSTALLATION
GEAR PUMP
REMOVAL
REFITTING
TESTING THE AUXILIARY SERVICES PUMPS
1. Flow meter connection (CC version)
2. Flow meter connection (LS version)
3. Measuring the flow rate
VARIABLE DISPLACEMENT PUMP (Version LS)
REMOVAL
REFITTING
POWER STEERING PUMP (CC version)
REMOVAL
REFITTING
PRIORITY VALVE
REMOVAL
REFITTING
PRIORITY VALVE (For versions with variable displacement pump)
REMOVAL
REFITTING
CREEPER ENGAGEMENT LEVER
REMOVAL
REFITTING
CONTROL VALVE ASSEMBLIES (Version CC)
REMOVAL
REFITTING
CONTROL VALVE ASSEMBLIES (LS version)
REMOVAL
REFITTING
AUXILIARY CONTROL VALVE BLOCKS (Description refers to left control valve)
DISASSEMBLY
ASSEMBLY
LIFT CYLINDERS
REMOVAL
REFITTING
DISASSEMBLY AND ASSEMBLY
TESTING THE LIFT POSITION SENSOR
LIFT POSITION SENSOR
1. Removal of the position sensor
2. Renewal of the position sensor bush (only if necessary)
3. Refitting the position sensor
4. Position sensor adjustment
LIFT DRAFT SENSOR
REMOVAL
REFITTING
DRIVER'S SEAT
REMOVAL
REFITTING
CONTROLS IN THE MULTIFUNCTION ARMREST CONSOLE (OPTIONAL)
REMOVAL
REFITTING
STEERING WHEEL, STEERING COLUMN SWITCH UNIT AND INSTRUMENT PANEL
REMOVAL
REFITTING
STEERING COLUMN SWITCH UNIT AND THE SHUTTLE CONTROL LEVER
RENEWAL
ASSEMBLY
CENTRE CONSOLE AND SHROUD
REMOVAL
REFITTING
RIGHT-HAND CONSOLE
OPENING AND REMOVAL
REFITTING
LEFT-HAND CONSOLE
REMOVAL
REFITTING
TRANSMISSION LIFT AND FRONT SUSPENSION ELECTRONIC CONTROL UNITS
REMOVAL
REFITTING
FUSE AND RELAY BOARD
REMOVAL
REFITTING
ENGINE ECU
REMOVAL
REFITTING
CLUTCH PEDAL AND RELATED DEVICES
1. Removal of the potentiometer
1.1. Refitting the potentiometer.
2. Adjustment of the clutch pedal position and travel
3. Renewal of the proximity sensor
CONTROL PANELS AND LEVERS OF THE AUXILIARY SERVICE VALVES AND THE PTO
REMOVAL
REFITTING
PTO ENGAGEMENT AND SELECTION CONTROL CABLES
REMOVAL
REFITTING
AUXILIARY SERVICE VALVE CONTROL CABLES
RENEWAL
REFITTING
ADJUSTMENT OF THE PARKING BRAKE SWITCH
CLIMATE CONTROL PANEL
REMOVAL
REFITTING
HEATER VALVE
1. Removal
2. Refitting and adjustment of the control cable.
HEATER MATRIX
REMOVAL
REFITTING
AIR CONDITIONING EVAPORATOR
REMOVAL
REFITTING
RIGHT-HAND AIR CONDITIONING FAN
REMOVAL
REFITTING
LEFT-HAND AIR CONDITIONING FAN
REMOVAL
REFITTING
ADJUSTMENT OF THE PARKING BRAKES
CAB DOOR CABLE
RENEWAL
TRAILER BRAKING AIR PRESSURE GAUGE
REMOVAL
REFITTING
POWERSHIFT - POWERSHUTTLE STATUS DISPLAY
REMOVAL
REFITTING
CAB
REMOVAL
REFITTING
ENGINE
REMOVAL
REFITTING
SECTION 40
THE STRUCTURE OF THE UNIT
HOW TO CONSULT THE UNIT
1. INTRODUCTION
1.1 LIST OF WIRING HARNESSES
1.2 DEFINITION OF COMPONENTS AND SYMBOLS
1.3 GENERAL RULES
1.4 DIAGNOSTIC INSTRUMENTS
1.5 WIRE COLOUR CODES
2. INDICES
2.1 COMPONENT DESCRIPTION INDEX
2.2 COMPONENT CODE INDEX
2.3 CONNECTOR INDEX
3. COMPONENTS
3.1 CONNECTOR LAYOUTS
3.2 COMPONENT TECHNICAL DATA
3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS
3.3.6 FRONT SUSPENSION CONTROL UNIT
4. SYSTEMS
4.1 GROUND POINTS
4.2 ENGINE START
4.3 PREHEATING
4.4 ELECTRICAL ENGINE CONTROL
4.5 LIGHTS - LIGHT SELECTOR SWITCH (MACHINE WITHOUT FRONT LIFT)
4.6 LIGHTS - LIGHT SELECTOR SWITCH (MACHINE WITH FRONT LIFT)
4.7 CAB ACCESSORY
4.8 WORKING LIGHTS (MACHINE WITHOUT FRONT LIFT)
4.9 WORKING LIGHTS (MACHINE WITH FRONT LIFT)
4.10 WINDSCREEN WIPER
4.11 INFOCENTER
4.12 ELECTRICAL POWER SUPPLY
4.13 AUTORADIO - CB
4.14 AIR CONDITIONING - HEATING FAN
4.15 BRAKES
4.16 TRAILER BRAKES
4.17 FRONT AXLE SUSPENSION
4.18 TRANSMISSION
4.19 ASM - 4WD - DIFFERENTIAL
4.20 REAR LIFTER
4.21 FRONT AND REAR PTO
5. WIRING
ENGINE WIRING (1/2)
ENGINE WIRING (2/2)
ENGINE WIRING (1/2)
ENGINE WIRING (2/2)
ENGINE HOOD WIRING (2/2)
ENGINE HOOD WIRING (1/2)
TRANSMISSION WIRING (1/2)
TRANSMISSION WIRING (2/2)
TRAILER BRAKE WIRING (ITALY)
TRAILER BRAKE WIRING
FRONT AXLE SUSPENSION WIRING (ROPS)
CAB POWER SUPPLY WIRING
FRONT AXLE SUSPENSION WIRING
FENDER WIRING - WIDE
NUMBER PLATE LIGHT WIRING (WIDE FENDERS)
FENDER WIRING - NARROW
NUMBER PLATE LIGHT WIRING (NARROW FENDERS)
FENDERS
FRONT CONSOLE WIRING (1/2)
FRONT CONSOLE WIRING (2/2)
SIDE CONSOLE WIRING (1/3)
SIDE CONSOLE WIRING (2/3)
SIDE CONSOLE WIRING (3/3)
AIR CONDITIONING WIRING (CAB)
DISPLAY WIRING
ROOF WIRING (1/2)
ROOF WIRING (2/2)
ROOF WIRING
CAB ROOF FRONT AND REAR WORKLIGHTS WIRING
CAB LOWER HEADLIGHTS WIRING WINDSCREEN WIPER MOTOR WIRING
CAB LOWER FRONT WORKLIGHTS WIRING CAB FULL AND DIPPED BEAM HEADLIGHTS (MACHINE WITHOUT FRONT LIFT) (WITH FRONT LIFT)
LIGHTS SELECTOR SWITCH WIRING
ARMREST WIRING
FUSES AND RELAYS CONTROL UNIT (1/2)
FUSES AND RELAYS CONTROL UNIT (2/2)

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