Hyundai Model D6A Diesel Engine Service Repair Shop Manual
Hyundai Model D6A Diesel Engine Service Repair Shop Manual
- This complete service repair workshop manual PDF download for the D6A Model Hyundai Diesel Engine Engine has easy to read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes. All specifications and tolerances are listed. Functions of components and systems are also explained.
APPLICABLE MODELS :
Hyundai D6AU Hyundai D6AZ Hyundai D6AC
TABLE OF CONTENTS :
1. GENERAL 2. SERVICE STANDARDS 3. SPECIAL TOOLS 4. DETERMINING TIME TO OVERHAUL 5. ENGINE ADJUSTMENT AND BREAK-IN OPERATION 6. REMOVAL AND INSTALLATION OF AUXILIARIES 7. ENGINE PROPER 8. INLET AND EXHAUST 9. LUBRICATION 10. COOLING 11. FUEL 12. ELECTRICAL 13. OTHER EQUIPMENT
MANUAL SPECIFICATION :
File Format : PDF Language : English Printable : Yes Searchable : Yes Bookmarked : Yes Total Pages : 318
This Hyundai Diesel Engine Engine Model D6A service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.
All pages are printable, so run off what you need & take it with you into the garage or workshop. Save money $$ by doing your own repairs! These manuals make it easy for any skill level with these very easy to follow, step-by-step instructions! Instant download means no shipping cost or waiting for a CD to arrive in the mail!, you will receive this manual today via instant download on completion of payment via our secure payment processor. We accept all major credit/debit cards/paypal.
-
1. GENERAL GENERAL DESCRIPTION Engine Section Views Engine Number, Nameplate SPECIFICATION Principal Specifications Specifications of Each Device CONSTRUCTION AND OPERATION Engine Proper Inlet and Exhaust Lubrication Cooling Fuel Electrical Other Equipment
2. SERVICE STANDARDS ENGINE ADJUSTMENT STANDARDS SERVICE STANDARDS Engine Proper Inlet and Exhaust Lubrication Cooling Fuel Electrical TIGHTENING TORQUE TABLE Tightening Torque of Major Bolts and Nuts Tightening Torque of General Bolts and Nuts SEALANT, OIL AND GREASE
3. SPECIAL TOOLS
4. DETERMINING TIME TO OVERHAUL DETERMING TIME TO OVERHAUL Measurement of Compressor Pressure Engine Oil Consumption Low Oil Pressure TROUBLESHOOTING Engine
5. ENGINE ADJUSTMENT AND BREAK-IN OPERATION ENGINE ADJUSTMENT Inspection and Adjustment of Valve Clearance Bleeding Fuel System Inspection and Adjustment of Fuel Injection Start Timing Inspection and Adjustment of No-load Minimum and Maximum Speeds Inspection and Adjustment of V-belt Tension BREK-IN OPERATION Starting of Engine Inspection during Engine Operation Break-in Operation Inspection and Adjustment after Break-in Operation
6. REMOVAL AND INSTALLATION OF AUXILIARIES PREPARATIONS Preliminary Inspection of Engine Cleaning of Engine REMOVAL AND INSTALLATION Electrical Inlet and Exhaust Fuel Injection pump Drive Cooling Lubrication
7. ENGINE PROPER REASSEMBLY Crankcase and Main Moving Parts Flywheel, Timing Gear and Camshaft Cylinder Head and Valve Mechanism INSPECTON AND CORRECTION Valve Mechanism Cylinder Head, Valve and Valve Seat Insert Flywheel Timing Gear Camshaft Crankcase and Cylinder Liner Piston and Piston Ring Connecting Rod Crankshaft and Main Bearing DISASSEMBLY Cylinder Head and Valve Mechanism Flywheel, Timing Gear and Camshaft Crankcase and Main Moving Parts
8. INLET AND EXHAUST INLET MANIFOLD AIR CLEANER Disassembly and Reassembly Inspection and Cleaning Inspection of Dust Indicator EXHAUST MANIFOLD TURBOCHARGER Disassembly Cleaning and Inspection Reassembly
9. LUBRICATION OIL PUMP Disassembly and Inspection Reassembly OIL FILTER OIL COOLER Cleaning Air Pressure Test REGULATOR VALVE CHECK VALVE
10. COOLING WATER PUMP Disassembly and Inspection Reassembly THERMOSTAT Inspection of Themostat FAN DRIVE AND TENSION PULLEY Disassembly and Inspection Reassembly
11. FUEL INJECTION PUMP-GENERAL AD Type Injection Pump P Type Injection Pump RSV Type Governor RFD Type Governor Feed Pump SA Type Automatic Timer SP Type Automatic Timer Test and Adjustment INJECTION NOZZLE Spring Nozzle FUEL FILTER WATER SEPARATOR
13. OTHER EQUIPMENT INJECTION PUMP DRIVE Disassembly Inspection and Correction Reassembly AUTOMATIC STOP SYSTEM Inspection
-
D6A SHOP MANUAL FOREWORD COMPILATION OF THIS MANUAL GENERAL GENERAL DESCRIPTION Engine Section Views Engine Number, Nameplate SPECIFICATION Principal Specifications Specifications of Each Device CONSTRUCTION AND OPERATION Engine Proper Inlet and Exhaust Lubrication Cooling Fuel Electrical Other Equipment SERVICE STANDARDS ENGINE ADJUSTMENT STANDARDS SERVICE STANDARDS Engine Proper Inlet and Exhaust Lubrication Cooling Fuel Electrical TIGHTENING TORQUE TABLE Tightening Torque of Major Bolts and Nuts Tightening Torque of General Bolts and Nuts SEALANT, OIL AND GREASE SPECIAL TOOLS DETERMINING TIME TO OVERHAUL DETERMING TIME TO OVERHAUL Measurement of Compressor Pressure Engine Oil Consumption Low Oil Pressure TROUBLESHOOTING Engine ENGINE ADJUSTMENT AND BREAK-IN OPERATION ENGINE ADJUSTMENT Inspection and Adjustment of Valve Clearance Bleeding Fuel System Inspection and Adjustment of Fuel Injection Start Timing Inspection and Adjustment of No-load Minimum and Maximum Speeds Inspection and Adjustment of V-belt Tension BREK-IN OPERATION Starting of Engine Inspection during Engine Operation Break-in Operation Inspection and Adjustment after Break-in Operation REMOVAL AND INSTALLATION OF AUXILIARIES PREPARATIONS Preliminary Inspection of Engine Cleaning of Engine REMOVAL AND INSTALLATION Electrical Inlet and Exhaust Fuel Injection pump Drive Cooling Lubrication ENGINE PROPER REASSEMBLY Crankcase and Main Moving Parts Flywheel, Timing Gear and Camshaft Cylinder Head and Valve Mechanism INSPECTON AND CORRECTION Valve Mechanism Cylinder Head, Valve and Valve Seat Insert Flywheel Timing Gear Camshaft Crankcase and Cylinder Liner Piston and Piston Ring Connecting Rod Crankshaft and Main Bearing DISASSEMBLY Cylinder Head and Valve Mechanism Flywheel, Timing Gear and Camshaft Crankcase and Main Moving Parts INLET AND EXHAUST INLET MANIFOLD AIR CLEANER Disassembly and Reassembly Inspection and Cleaning Inspection of Dust Indicator EXHAUST MANIFOLD TURBOCHARGER Disassembly Cleaning and Inspection Reassembly LUBRICATION OIL PUMP Disassembly and Inspection Reassembly OIL FILTER OIL COOLER Cleaning Air Pressure Test REGULATOR VALVE CHECK VALVE COOLING WATER PUMP Disassembly and Inspection Reassembly THERMOSTAT Inspection of Themostat FAN DRIVE AND TENSION PULLEY Disassembly and Inspection Reassembly FUEL INJECTION PUMP-GENERAL AD Type Injection Pump P Type Injection Pump RSV Type Governor RFD Type Governor Feed Pump SA Type Automatic Timer SP Type Automatic Timer Test and Adjustment INJECTION NOZZLE Spring Nozzle FUEL FILTER WATER SEPARATOR ELECTRICAL STARTER STARTER RELAY ALTERNATOR Alternator Handing Precautions 40A Alternator AIR HEATER OTHER EQUIPMENT INJECTION PUMP DRIVE Disassembly Inspection and Correction Reassembly AUTOMATIC STOP SYSTEM Inspection