DEUTZ-FAHR AGROTRON 106-110-115-120-135-150-165 MK3 Tractor Service Repair Workshop Manual
DEUTZ-FAHR AGROTRON 106-110-115-120-135-150-165 MK3 Tractor Service Repair Workshop Manual
- This complete service repair workshop manual PDF download for the AGROTRON 106-110-115-120-135-150-165 MK3 DEUTZ-FAHR TRACTORS has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes.
The purpose of this workshop manual is to provide instruction for repair technicians and a practical guide to improving the quality of repairs. This manual enables repair technicians to acquire a thorough knowledge of the machine, indicating the correct methods for fault diagnosis, for working in safety and for accurate dimensional checks and visual inspections. The instructions also indicate the products to use, the tightening torques and the adjustment data.
Section 00 Contains the general safety rules, information on how to use and update the manual, the symbols used, the products required, the standard tightening torques and a conversion table for units of measurement.
Section 10 Contains technical descriptions and information regarding the mechanical and hydraulic operation of machine components, the designations of the various components, hydraulic diagrams and general technical data.
Section 20 Contains a guide to the use of the necessary software for machine and engine configuration and for diagnostic.
Section 30 Contains the methods, checks and adjustments regarding the external components; the operations dealt with in this section do not require removal of the various assemblies that form the tractor frame and cab.
Section 40 Contains information and diagrams regarding the machine's electrical and electronic systems.
MANUAL SPECIFICATION :
File Format : PDF Language : English Printable : Yes Searchable : Yes Bookmarked : Yes P/N : 307.1079.3.6 Total Pages : 696
This (OEM) manual pdf download has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!
This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.
Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.
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307.1079.3.6 AGROTRON 106-110-115-120-135-150-165 MK3 COVER INTRODUCTION SAFETY NOTES HOW THE MANUAL IS STRUCTURED HOW TO CONSULT THE MANUAL HOW TO USE AND UPDATE THE MANUAL SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS LIFTING INSTRUCTIONS STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS SPECIAL TOOLS CONVERSION FACTORS SECTION 10 1. TRANSMISSION INTRODUCTION 1.1 TRANSMISSION (Power Shift version) 1.1.1 MAIN COMPONENTS 1.1.2 TRANSMISSION HYDRAULIC SYSTEM 1.1.3 GEARBOX GEARBOX COMPONENTS 1.1.4 MAIN CLUTCH 1.1.5 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE 1.1.6 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC 1.1.7 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC 1.2 TRANSMISSION (Power Shuttle version) 1.1.1 MAIN COMPONENTS 1.1.2 TRANSMISSION HYDRAULIC SYSTEM 1.2.3 GEARBOX GEARBOX COMPONENTS 1.2.4 MAIN CLUTCH 1.2.5 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE 1.2.6 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC 1.2.7 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC 1.3 REAR AXLE 1.4 REAR PTO 2. BRAKING SYSTEM 2.1 BRAKE MASTER CYLINDER 2.2 BRAKE 2.3 TRAILER BRAKING SYSTEM 2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION) 2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION) 2.3.3 AIR TRAILER BRAKING (ITALY VERSION) 2.3.4 AIR TRAILER BRAKING (EXPORT VERSION) COMPRESSOR PRESSURE LIMITING VALVE CAB SUSPENSION FEED VALVE TRAILER BRAKING VALVE (2-WAY) TRAILER BRAKING VALVE (1-WAY) 3. HYDRAULIC FRONT AXLE SUSPENSION 3.1 FRONT SUSPENSION CONTROL VALVE 4. FRONT AXLE 4.1 HUB CARRIER AND FINAL REDUCTION UNIT 4.2 DIFFERENTIAL 5. HYDRAULIC SYSTEM HYDRAULIC SYSTEM (106-115 CV models) (CCLS version) HYDRAULIC SYSTEM (120-165 CV models) (CCLS version) HYDRAULIC SYSTEM (106-115 CV models) (LS version) HYDRAULIC SYSTEM (120-165 CV models) (LS version) 5.1 VARIABLE DISPLACEMENT PUMP 5.1.1 BOOST PUMP 5.1.2 HYDRAULIC PUMP 5.1.3 LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE 5.2 HYDRAULIC SERVICES GEAR PUMP (106-115 CV models) 5.3 STEERING GEAR PUMP (106-115 CV models) 5.4 GEAR PUMP FOR HYDRAULIC SERVICES AND STEERING (120-165 CV models) 5.5 PRIORITY VALVE 5.6 AUXILIARY SERVICES CONTROL VALVE 5.6.1 TYPES OF CONTROL VALVE WITH FIXED DISPLACEMENT PUMP (CCLS) 5.6.2 TYPES OF CONTROL VALVE WITH VARIABLE DISPLACEMENT PUMP (LS) 5.6.3 SERVICES CONTROL SECTION 5.6.4 DESCRIPTIONS OF COMPONENTS 5.6.5 INLET MANIFOLD (CC version) 5.6.6 LIFT CONTROL VALVE SECTION SECTION 20 OPERATOR’S MANUAL SERDIA (LEVEL III) 1. ENTRY AND COMMUNICATION 1.1 OVERVIEW 1.2 ORDERING 1.3 SWITCH ON NOTEBOOK AND INSTALL SOFTWARE 1.4 USER LEVEL, ACCESS AUTHORIZATION 1.5 MAKING A CONNECTION BETWEEN ECU (ENGINE) AND NOTEBOOK 1.6 PROGRAM START 1.7 OFFLINE MODE 1.8 WORKING WITH THE PROGRAM 1.9 PRINT (OUTPUT) 1.10 PROTOCOL (PROTOKOLL) 1.11 END COMMUNICATION 2. ECU SELECTION 2.1 GENERAL 2.2 RECOGNITION OF ECUS 2.3 IDENTIFICATION DATA 3 MEASURED VALUES 3.1 ACTUAL MEASURED VALUES (GENERAL) 3.2 RAM VALUES 3.3 DATA LOGGER (ONLY EMS) 3.4 INPUT/OUTPUT ASSIGNMENT 3.5 CAN-Status 3.6 EXAMPLE OF A DISPLAYED ERROR INFORMATION: 4. PARAMETERS 4.1 CONFIGURATION 4.2 OVERALL PROGRAMMING 4.3 CALIBRATION 5. ERROR MEMORY 5.1 GENERAL 6. FUNCTION TEST 6.1 GENERAL 7. EXTRAS 7.1 MAXIMUM VEHICLE SPEED 7.2 LOGISTIC DATA 7.3 LOAD SPECTRUM (ONLY EMS) 7.4 MAINTENANCE INTERVAL EXCEEDED (ONLY EMS) 7.5 OVERRIDE MEMORY (ONLY EMS) 8 WHAT SHOULD YOU DO IF ...? 8.1 SERDIA IN GENERAL 8.2 EMR 9. SERDIA UPGRADE FROM VERSION 2.5 TO VERSION 3.1 9.1 IMPROVEMENTS AND HELP WITH PROBLEMS IN COMMUNICATING WITH NOTEBOOKS/WIN 98 9.2 NEW ENTRY MASK WITH MEASURED VALUES AND COLOURED-CODED INDICATION OF CONNECTION STATUS 9.3 NEW SWITCH “JOBS“ FOR PERFORMING SELECTED SERVICING OPERATIONS, E.G. ADJUSTING CONTROLLER OR ADJUSTING OFFSET 9.4 IN- AND OUTPUT ASSIGNMENT IS NOW ADDITIONALLY CONFIGURABLE USING PLAIN TEXT (PREVIOUSLY ONLY CODE NUMBERS) 9.5 UPGRADES IN "PARAMETER SETTING/CONFIGURATION“ OPERATOR’S MANUAL EDS (Electronic Diagnosis System) 1. GENERAL INTRODUCTION 1.1 FUNCTIONAL SCOPE 1.2 HARDWARE REQUIREMENTS 1.3 STARTING AND TERMINATING OF THE EDS PROGRAM 2. TRANSMISSION DIAGNOSIS 2.1 THE MAIN MENU 2.2 ONLINE HELP 3. POWER-SHIFT DIAGNOSISPROGRAMM DEST 38 3.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 38 3.2 DEST 38 PROGRAM DESCRIPTION 3.3 Error codes POWERSHIFT /DEST 38 3.4 ERROR CODE LIST WITH DESCRIPTION OTHER INFORMATIONS 3.5 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100 3.6 ELECTRO-HYDRAULIC GEAR SHIFT T-7100 3.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200 3.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300 3.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7300 3.10 ERROR ANALYSIS 4. POWER-SHUTTLE DIAGNOSISPROGRAMM DEST 45 4.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 45 4.2 DEST 45 PROGRAM DESCRIPTION 4.3 ERROR CODES POWER-SHUTTLE /DEST 45 4.4 DISPLAY POWERSHUTTLE 4.5 ERROR CODE LIST WITH DESCRIPTION 4.6 OTHER INFORMATIONS 4.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100 4.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7100 4.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200 4.10 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300 4.11 ERROR ANALYSIS 5. AGROTRONIC-HD + ASM 5.1 PROGRAM DESCRIPTION 5.2 ERROR CODES OF THE AGROTRONIC-HD 6. PREPARATIONS FOR DIAGNOSIS OF THE INFOCENTER 6.1 PROGRAM DESCRIPTION 6.2 CONSTANT VALUES FOR INFOCENTER 7. PREPARATIONS FOR DIAGNOSIS OF THE SPRING-SUSPENDED FRONT AXLE 7.1 PROGRAM DESCRIPTION 7.2 PIN ASSIGNMENT OF THE ELECTRONIC BOX “SPRING-SUSPENDED FRONT AXLE ” 7.3 ERROR CODES SECTION 30 METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING PUMP SIDE SYSTEMS AND WIRING (CC VERSION WITH PRIORITY VALVE) DETAIL OF PUMP SIDE SYSTEMS AND WIRING (CC VERSION WITH PRIORITY VALVE) UPPER SYSTEMS AND WIRING (CC VERSION WITH PRIORITY VALVE) PUMP SIDE SYSTEMS AND WIRING (LS VERSION) UPPER SYSTEMS AND WIRING (LS VERSION) SYSTEMS AND SUPPLEMENTARY HYDRAULIC COUPLERS (LS VERSION) ENGINE HOOD AND LAMP ASSEMBLIES REMOVAL REFITTING CAB ACCESS STEPS REMOVAL AND REFITTING BATTERY REMOVAL REFITTING AIR RESERVOIR AND BATTERY SUPPORT (versions with air trailer braking only) REMOVAL AND REFITTING STARTER MOTOR REMOVAL REFITTING ALTERNATOR REMOVAL AND REFFITNG ALTERNATOR DRIVEBELT RENEWAL AND TENSIONING AIR COMPRESSOR REMOVAL REFITTING TRAILER PARKING AND SERVICE AIR BRAKE CONTROL VALVES REMOVAL REFITTING PRESSURE TRANSDUCER (Version with air braking) REMOVAL AND REFITTING AIR PRESSURE REGULATING/REDUCTION VALVE FOR CAB LIFTING REMOVAL AND REFITTING TRAILER AIR BRAKES COUPLING VALVE REMOVAL AND RENEWAL AIR CONDITIONING SYSTEM OPERATION MAINTENANCE COMPRESSOR DRIVEBELT TENSIONING DISCHARGING, FLUSHING AND RECHARGING THE AIR CONDITIONING SYSTEM AIR CONDITIONING COMPRESSOR REMOVAL REFITTING RECEIVER-DRIER (Models 106-150 CV) REMOVAL AND REFITTING RECEIVER-DRIER (Model 165 CV) REMOVAL AND REFITTING CONDENSER COOLING FAN (Model 165 CV) REMOVAL REFITTING CONDENSER ASSEMBLY (Models 106-150 CV) REMOVAL REFITTING GEARBOX OIL/FUEL COOLERS (Models 106-150 CV) REMOVAL REFITTING GEARBOX OIL/FUEL COOLERS (Model 165 CV) REMOVAL REFITTING RADIATOR (Models 106-150 CV) REMOVAL REFITTING RADIATOR (Mod. 165 CV) REMOVAL REFITTING EXPANSION TANK REMOVAL AND REFITTING FAN (Models 106-150 CV) REMOVAL REFITTING FAN (Model 165 CV) REMOVAL REFITTING COMPLETE RADIATOR/COOLERS ASSEMBLY REMOVAL REFITTING FRONT PTO FLEXIBLE COUPLING RENEWAL REFITTING TURBOCHARGER REMOVAL REFITTING ENGINE AIR INLET PIPE REMOVAL REFITTING AIR CLEANER REMOVAL REFITTING EXHAUST PIPE REMOVAL REFITTING SILENCER REMOVAL REFITTING 4WD PROPELLER SHAFT (Version with front suspension) REMOVAL REFITTING BRAKE CYLINDERS REMOVAL REFITTING BLEEDING THE BRAKING SYSTEM BRAKE LIGHT SWITCHES REMOVAL REFITTING POWER STEERING Testing and removal POWER STEERING UNIT SEALS REMOVAL AND RENEWAL FRONT WHEELS REMOVAL AND REFITTING FRONT FENDERS REMOVAL AND REFITTING REAR WHEELS REMOVAL AND REFITTING LIFT VALVE BLOCK REMOVAL AND REFITTING FRONT LIFT CYLINDERS REMOVAL REFITTING FRONT LIFT ASSEMBLY REMOVAL REFITTING FRONT PTO ASSEMBLY REMOVAL REFITTING FRONT SUSPENSION CYLINDERS (Where fitted) REMOVAL REFITTING DISASSEMBLY AND ASSEMBLY FRONT AXLE AND SWINGING SUPPORT (Versions with front suspension) REMOVAL REFITTING FRONT SUSPENSION SOLENOID VALVES REMOVAL AND REFITTING FRONT SUSPENSION POSITION SENSOR REMOVAL AND POSITIONING REINFORCING SIDE MEMBERS (For versions with front lift only) REMOVAL AND REFITTING FRONT CARRIER (Versions with front suspension) REMOVAL AND REFITTING ACCELERATOR POTENTIOMETER RENEWAL AND TESTING FUEL TANK REMOVAL REFITTING TESTING THE AUXILIARY SERVICES PUMPS HYDRAULIC SERVICES GEAR PUMP (Models 106-115 CV) (CC Version) REMOVAL REFITTING GEAR PUMP ASSEMBLY ( Models 120-165 CV) (CC Version) REMOVAL REFITTING VARIABLE DISPLACEMENT PUMP (Models 106-165 CV) (LS version) REMOVAL REFITTING POWER STEERING PUMP (Models 106-115 CV) (CC version) REMOVAL AND REFITTING PRIORITY VALVE (Models 106 - 115 CV) REMOVAL AND REFITTING PRIORITY VALVE (Modd. 120-165 CV)(Versions with variable displacement pump) REMOVAL REFITTING CREEPER ENGAGEMENT LEVER REMOVAL AND REFITTING CONTROL VALVE ASSEMBLIES (CC version) REMOVAL REFITTING CONTROL VALVE ASSEMBLIES (LS version) REMOVAL REFITTING AUXILIARY CONTROL VALVE ASSEMBLIES DISASSEMBLY ASSEMBLY LIFT CYLINDERS REMOVAL REFITTING DISASSEMBLY AND ASSEMBLY LIFT POSITION SENSOR TESTING RENEWAL LIFT DRAFT SENSOR REMOVAL REFITTING DRIVER'S SEAT REMOVAL REFITTING STEERING WHEEL, STEERING COLUMN SWITCH UNIT AND INSTRUMENT PANEL REMOVAL REFITTING STEERING COLUMN SWITCH UNIT AND THE SHUTTLE CONTROL LEVER RENEWAL ASSEMBLY CENTRE CONSOLE AND SHROUD REMOVAL REFITTING RIGHT-HAND CONSOLE REMOVAL REFITTING LEFT-HAND CONSOLE REMOVAL REFITTING LIFT, FRONT SUSPENSION AND TRANSMISSION ELECTRONIC CONTROL UNITS REMOVAL REFITTING FUSE AND RELAY BOARD REMOVAL REFITTING ENGINE ECU REMOVAL AND REFITTING CLUTCH PEDAL AND RELATED DEVICES (Power Shift version) CLUTCH PEDAL AND RELATED DEVICES (Power Shuttle version) CONTROL PANELS AND LEVERS OF THE AUXILIARY SERVICE VALVES AND THE PTO REMOVAL REFITTING PTO ENGAGEMENT AND SELECTION CONTROL CABLES RENEWAL AUXILIARY SERVICE VALVE CONTROL CABLES RENEWAL REFITTING REFITTING THE AUXILIARY SERVICE VALVE CONTROL CABLES ADJUSTMENT OF THE PARKING BRAKE SWITCH CLIMATE CONTROL PANEL REMOVAL AND REFITTING RENEWAL OF THE HEATER VALVE CAB HEATER MATRIX REMOVAL REFITTING AIR CONDITIONING EVAPORATOR REMOVAL REFITTING RIGHT-HAND AIR CONDITIONING FAN REMOVAL AND REFITTING LEFT-HAND AIR CONDITIONING FAN REMOVAL REFITTING ADJUSTMENT OF THE PARKING BRAKES RENEWAL OF CAB DOOR CABLE TRAILER BRAKING AIR PRESSURE GAUGE REMOVAL AND REFITTING POWERSHIFT - POWERSHUTTLE STATUS DISPLAY REMOVAL REFITTING CAB REMOVAL REFITTING ENGINE -TRANSMISSION SEPARATION RECONNECTION SECTION 40 THE STRUCTURE OF THE UNIT HOW TO CONSULT THE UNIT 1. INTRODUCTION 1.1 LIST OF WIRING HARNESSES 1.2 DEFINITION OF COMPONENTS AND SYMBOLS 1.3 GENERAL RULES 1.4 DIAGNOSTIC INSTRUMENTS 1.5 WIRE COLOUR CODES 2. INDICES 2.1 COMPONENT DESCRIPTION INDEX 2.2 COMPONENT CODE INDEX 2.3 CONNECTOR INDEX 3. COMPONENTS 3.1 CONNECTOR LAYOUTS 3.2 COMPONENT TECHNICAL DATA 3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS 4. SYSTEMS 4.1 GROUND POINTS 4.2 ENGINE START 4.3 PREHEATING 4.4 ELECTRICAL ENGINE CONTROL 4.5 LIGHTS - LIGHT SELECTOR SWITCH 4.6 CAB ACCESSORY 4.7 WORKING LIGHTS 4.8 WINDSCREEN WIPER 4.9 INFOCENTER 4.10 ELECTRICAL POWER SUPPLY 4.11 AUTORADIO - CB 4.12 AIR CONDITIONING - HEATING FAN 4.13 BRAKES 4.14 TRAILER BRAKES 4.15 FRONT AXLE SUSPENSION 4.16 POWER SHUTTLE TRANSMISSION 4.17 POWER SHIFT TRANSMISSION 4.18 ASM - 4WD - DIFFERENTIAL 4.19 REAR LIFTER 4.20 FRONT AND REAR PTO 4.21 CLEANFIX 5. PLANIMETRY, WIRING DIAGRAM AND CONNECTORS LOCATION INTERNAL COMBUSTION ENGINE WIRING (120-165 CV) INTERNAL COMBUSTION ENGINE WIRING (120-165 CV) ENGINE WIRING (106-115 CV) (1/2) ENGINE WIRING (106-115 CV) (2/2) ENGINE WIRING (120-165 CV) (1/2) ENGINE WIRING (120-165 CV) (2/2) CLUTCH SENSOR WIRING CLEAN FIX WIRING SUPPLEMENTARY AIR CONDITIONING FAN WIRING TRANSMISSION WIRING (1/2) TRANSMISSION WIRING (2/2) HYDRAULIC AND AIR TRAILER BRAKING WIRING (ITALY) AIR TRAILER BRAKING WIRING FRONT SUSPENSION CONTROL UNIT (CAB) WIRING CAB POWER SUPPLY WIRING CAB LINE FRONT SUSPENSION WIRING NUMBER PLATE LIGHT WIRING NUMBER PLATE LIGHT WIRING NUMBER PLATE LIGHT WIRING FENDER WIRING FENDER WIRING FENDER WIRING FENDER WIRING FRONT CONSOLE WIRING (1/2) FRONT CONSOLE WIRING (2/2) ACCELERATOR PEDAL SENSOR WIRING SIDE CONSOLE WIRING (POWER SHUTTLE) (1/4) SIDE CONSOLE WIRING (POWER SHUTTLE) (2/4) SIDE CONSOLE WIRING (POWER SHUTTLE) (3/4) SIDE CONSOLE WIRING (POWER SHUTTLE) (4/4) SIDE CONSOLE WIRING (POWER SHIFT) (1/4) SIDE CONSOLE WIRING (POWER SHIFT) (2/4) SIDE CONSOLE WIRING (POWER SHIFT) (3/4) SIDE CONSOLE WIRING (POWER SHIFT) (4/4) AIR CONDITIONING WIRING (CAB) DISPLAY WIRING ROOF WIRING (1/2) ROOF WIRING (2/2) WORKLIGHTS WIRING ROTATING BEACON WIRING ARMREST WIRING ARMREST WIRING (INTERNAL) CONTROL UNIT - FUSES - RELAYS (1/2) CONTROL UNIT - FUSES - RELAYS (2/2)