Yanmar TNE Series Industrial Diesel Engine Repair Service Manual

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This Workshop Service Repair manual PDF download for the TNE Series Yanmar Industrial Diesel Engine has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


APPLICABLE MODELS :

Yanmar 2TNE68
Yanmar 3TNE68
Yanmar 3TNE74
Yanmar 3TNE78A
Yanmar 3TNE82A
Yanmar 3TNE82
Yanmar 3TNE84
Yanmar 3TNE88
Yanmar 4TNE82
Yanmar 4TNE84
Yanmar 4TNE88
Yanmar 3TNE84T
Yanmar 4TNE84T


TABLE OF CONTENTS :

1.Specifications and Performance
2.Cross Sectional Views
3.Cooling Water,Lubricating Oil and Fuel Oil
4.Troubleshooting
5.Special Service Tools and Measuring Instruments
6.Measurement,Inspection and Adjustment
7.Measuring Procedures,Service Data and Corrective Action
8.Disassembly and Reassembly
9.Service Data
10.Tightening Torque
11.Fuel Injection Pump for Indirect Injection System
12.Fuel Injection Pump for Direct Injection System
13.Governor
14.Turbocharger
15.Service information for CARB ULG regulation

Attached Drawing 1. Exploded Views of Engine Components
Attached Drawing 2. Exploded Views of Engine Components


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Part Number : AOA5063-2
Total Pages : 137


This Service Manual describes the procedure of maintenance and service of the Yanmar industrial TNE series engine (Special swirl precombustion chamber (hereinafter "Indirect injection system") and Direct injection systems).

This Service / Repair / Workshop Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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COVER
FOREWORD
CONTENTS
1.Specifications and Performance
1-1 2TNE68
1-2 3TNE68
1-3 3TNE74
1-4 3TNE78A
1-5 3TNE82A
1-6 3TNE82
1-7 3TNE84
1-8 3TNE88
1-9 4TNE82
1-10 4TNE84
1-11 4TNE88
1-12 3TNE84T
1-13 4TNE84T
2.Cross Sectional Views
2-1 Special Swirl Pre-combustion Chamber System
2-2 Direct Injection System
3.Cooling Water,Lubricating Oil and Fuel Oil
3-1 Cooling water
3-2 Lubricating oil
3-3 Fuel oil
4.Troubleshooting
4-1 Trouble causes and remedies
4-2 Trouble diagnousis through measurement of compression pressure
5.Special Service Tools and Measuring Instruments
5-1 Special service tools
5-2 Measuring instruments
6.Measurement,Inspection and Adjustment
6-1 Measuring the compression pressure
6-2 Adjusting the valve head clearance
6-3 Checking the V-belt tension
6-4 Measuring and checking the injection pressure and spray patterns of the fuel injection valve
6-5 Checking and adjusting the fuel injection timing
6-6 Adjusting the no-load maximum(or minimum)revolutions
6-7 Checking the cooling water system and radiator for water leakage
6-8 Checking the battery
6-9 Checking sensors
6-10 Checking the oil cooler
6-11 Checking the piston cooling nozzle
7.Measuring Procedures,Service Data and Corrective Action
7-1 Cylinder head
7-2 Cylinder block
7-3 Valve rocker arm
7-4 Piston and piston ring
7-5 Connecting rod
7-6 Camshaft
7-7 Crankshaft
7-8 Gears
7-9 Trochoid pump
8.Disassembly and Reassembly
8-1 Disassembly
8-2 Precautions before and during reassembly
9.Service Data
9-1 Cylinder head
9-2 Cylinder block
9-3 Valve rocker arm
9-4 Piston
9-5 Piston ring
9-6 Connecting rod
9-7 Camshaft
9-8 Crankshaft
9-9 Side gap and backlash
9-10 Others
10.Tightening Torque
10-1 Main bolt/nut
10-2 Standard bolt and nut
11.Fuel Injection Pump for Indirect Injection System
11-1 Exploded views(YPFR type)
11-2 Disassembly
11-3 Inspection
11-4 Reassembly
12.Fuel Injection Pump for Direct Injection System
12-1 Exploded Views(YPES type)
12-2 Special service tools for disassembly and reassembly
12-3 Disassembly
12-4 Inspection
12-5 Reassembly
13.Governor
13-1 Exploded views of governor for indirect injection system
13-2 Exploded views of governor for direct injection system
13-3 Disassembly
13-4 Inspection
13-5 Reassembly
14.Turbocharger
14-1 Specifications
14-2 Construction
14-3 Waste gate valve adjusting method
14-4 Exploded view of Turbocharger(w/waste gate)
14-5 Tightening torque
14-6 Service standards
15.Service information for CARB ULG regulation
15-1 Emission control labels
15-2 Limiting the high idle and low idle adjustment screw
15-3 Limiting the fuel volume limiter screw
Attached Drawing 1. Exploded Views of Engine Components
Attached Drawing 2. Exploded Views of Engine Components
BACK COVER

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