DEUTZ-FAHR AGROPLUS 75-85-95-100 Tractor Service Repair Workshop Manual

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This complete service repair workshop manual PDF download for the AGROPLUS 75-85-95-100 DEUTZ-FAHR TRACTORS has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes.

The purpose of this workshop manual is to provide instruction for repair technicians and a practical guide to improving the quality of repairs. This manual enables repair technicians to acquire a thorough knowledge of the machine, indicating the correct methods for fault diagnosis, for working in safety and for accurate dimensional checks and visual inspections. The instructions also indicate the products to use, the tightening torques and the adjustment data.


APPLICABLE MODELS :

DEUTZ-FAHR AGROPLUS 75
DEUTZ-FAHR AGROPLUS 85
DEUTZ-FAHR AGROPLUS 95
DEUTZ-FAHR AGROPLUS 100

2WD WITH PLATFORM
2WD WITH CAB
4WD WITH PLATFORM
4WD WITH CAB
2WD WITH HIGH VISIBILITY CAB
4WD WITH HIGH VISIBILITY CAB


TABLE OF CONTENTS :

1 - ENGINE
2 - CLUTCH AND TRANSMISSION
3 - TRANSMISSION
4 - DRIVE AXLES - AXLES
5 - VEHICLE
6 - CONTROLS
7 - BODY
8 - SYSTEMS


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 307.1063.3.6
Total Pages : 370


This (OEM) manual pdf download has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.

This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

More Info : https://www.sitelux.com

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307.1063.3.6 AGROPLUS 75-85-95-100
Cover
Introduction
List of contents
AGROPLUS 75 - 85 - 95 - 100 TRACTOR CONFIGURATIONS
DIMENSIONS AND WEIGHTS
PRESCRIBED LUBRICANTS AND FUELS
CONVERSION TABLE
HOW TO ORDER SPARE PARTS
ENGINE
Clutch and transmission
Clutch
Gearshift clutch
INSTALLATION OF THE CLUTCH RELEASE FORK
Cecking clutch
Adjusting clutch control pedal
Bleeding air from the hydraulic circuit
Stripping the slave cylinder
Stripping the master cylinder
Inspections and checks
Reassembly
Diagnosing malfunctions
Powershift
Powershift unit
Fitment of the Powershift unit
ADJUSTMENT OF END FLOAT IN THE POWERSHIFT UNIT
MAIN OPERAZIONS INVOLVED IN ASSEMBLY OF POWERSHIFT UNIT
Diagnosing malfunctions
Transmission
Gearbox
Technical specifications
Gearshifting position 5 speed
Primary shaft - secondary shaft - reduction gear unit
Gearshift controls
Gearbox removal
Stripping the gearbox
Examining parts removed
INSTALLING CIRCLIPS OF VARIABLE THICKNESS
NOMINAL DIMENSIONS OF GEARBOX BUSHES
INSTALLING THE INTERMEDIATE SHAFT BEARING
ADJUSTING SECONDARY SHAFT END FLOAT FOR THE 5-SPEED GEARBOX
SHIMMING OF THE RANGE GEAR SINPUT SHAFTONTRACTORSWITHOUT POWERSHIFT
SHIMMING OF THE RANGE GEARS INPUT SHAFT ON TRACTORS WITH POWERSHIFT
Powershuttle
"POWERSHUTTLE" - ELECTRO-HYDRAULIC SHUTTLE CONTROL
INSTALLATION OF THE SHUTTLE UNIT
Adjustment of the shuttle unit
Differential gear
Adjusting the bevel drive
Refitting the bevel drive without replacing any components
Replacing the crown wheel bearings
Replacing the pinion bearings
Differential gear
INSTALLATION OF THE SUPPORT PLATE FOR THE GEAR SELECTOR RODS
ORIENTING THE GEARBOX AND SHUTTLE CONTROL LEVERS
Sealant application
SURFACES WHERE SEALANT IS TO BE APPLIED
Gearbox re-assembly
Main assembly operations involving transmission housing, rear axle, hydraulic lift and engine.
Tightening torques
Power take-off
Rear power take-off
OPERATION OF POWER TAKE-OFF
Technical specifications
Power take-off clutch
Technical specifications
Checking end float on the front shaft of the P.T.O. clutch
Inspecting the clutch
Testing pressures in the clutch assembly
ESSENTIAL OPERATIONS FOR REFITMENT OF THE REAR P.T.O. ASSEMBLY.
Diagnosing malfunctions
Drive axles - axles
Rear axle
Assembly of rear halfshafts
Removing and stripping the epicyclichubassembly
2-W.D. extendible axle
General information
Removing the axle from the front support
Centre steering lever
Wheel hub
INSPECTIONS AND CHECKS
4-W.D. front axle
FRONT-WHEEL DRIVE
Technical specifications
Inspections and checks
WHEEL HUB
Final epicyclic reducer
Side hubs
Fitting the bolts and pivots of the steering cylinder mounting
Axle shafts
Gears
Bearings
Adjusting bevel gears
Internal adjustment of mechanical type differential lock
Installing the differential assembly into the drive axle
TIGHTENING TORQUES
Diagnosing malfunctions
ASM System
SETTING THE ANGLE OF THE ASM SENSOR POSITIONING PLATE
FITTING THE STEERING ANGLE SENSOR
REMOVING THE DIFFERENTIAL UNIT FROM THE FRONT AXLE
STRIPPING THE FRONT DIFFERENTIAL LOCK CLUTCH
ADJUSTMENT OF FRONT AXLE BEVEL GEAR PAIR ON MACHINES WITH ASM SYSTEM
Installation of differential unit in front axle
Assembly and positioning of the ASM system brake switches
Four wheel drive engagement clutches for machines with ASM System
Frizioni di innesto dei bloccaggi dei differenziali anteriore e posteriore per trattori dotati di ASM system
Vehicle
Brakes
Diagnosing malfunctions
Electronic power-lift - 1st and 2nd version
Technical specifications
Electronic control unit: operator panel
Emergency manual lift control (1st and 2nd versions)
Solenoid operated control valve, hydraulic lift
Electro-hydraulic power-lift distributor
Electro-hydraulic distributor
FITMENT OF LIFT ARMS POSITION CONTROL SENSOR
Onboard radar
ELECTRONIC POWER-LIFT SAFETY PRECAUTIONS
HOW AN ELECTRONIC SYSTEM MUST BE INSPECTED
CHECKING MECHANICAL PARTS
FITTING THE LIFT ARMS CROSS SHAFT CRANK LEVER SET SCREW
Electronic power-lift - 1st version
Electronic control unit: operator panel
Electronic power-lift
Work depth control
Response control adjustment
Speed of descent adjustment
Raise and lower switch
Slip control button
Position control button
Draft control button
Maximum lift height control
Block or transport button (Maximum height)
Stop
Alarm indicator
Operation
Main control switch
Control inside the cab
Stop switch
"ALL ROUND TESTER" (1st version)
Alarm warning light
RESIDENT DIAGNOSTICS
Verify the operational efficiency of the system's electrical components
Electronic power-lift - 2nd version
Electronic power-lift type ELCII
Control panel
LIFT OPERATING CONTROLS
LIFT SETTING CONTROLS
SAFETY FEATURES
OSCILLATION DAMPING DURING TRANSPORT
AUXILIARY SERVICE CONTROL SWITCHES
Procedure for setting up the electronic lift
Verify the operational efficiency of the system's electrical components
"ALL ROUND TESTER" (2nd version)
List of alarms
Electronic power-lift
CORRECT FITMENT OF DRAFT CONTROL SENSOR
Rear hydraulic power-lift
Original type "load sensing" hydraulic power-lift
CONTROLS
FITMENT OF CROSS SHAFT CRANK LEVER SET SCREW
FITMENT OF CROSS SHAFT CAM SET SCREW
FITMENT OF PISTON SEAL
Adjusting power-lift system
Checking the lifting system
Checking the operating pressure of the lift system
Removing the directional control valve from the lift housing
Checking distributor when assembled
Inspection and checks
Reassembling the lift
Sensing arm
Power-lift distributor valve spring setting specifications
Diagnosing malfunctions
Front hydraulic power-lift
Inspections
Technical specifications
Hydraulic pressure accumulator and anti-shock valve for the front power-lift
Front power take-off
General information
Technical specifications
Engagement stage
Disengagement stage
Checking clutch
Checking the clutch assembly engagement pressure
Diagnosing malfunctions
Spring specifications
Controls
Hydrostatic steering
Hydrostatic steering no. 290.6310.4/10
General information
Inspections and checks
Steering wheel shaft
Steering cylinders
Servicing
Instructions for the hydrostatic steering distributor assembly
Mechanical controls
FITTING AND ADJUSTMENT OF THE EXTERNAL CONTROLS OF THE MECHANICAL GOVERNOR
Electrohydraulic controls
Rear differential lock control cylinder for machines not equipped with ASM SYSTEM
Four wheel drive disengagement cylinder for machines not equipped with ASM SYSTEM
Adjustment of front and rear differential lock control mechanism for machines not equipped with ASM System
Adjustment of four wheel drive control linkage for machines not equipped with ASM SYSTEM.
Body
Driving position
Platform
Cab
Cab air filter
Screen wash
Screen wipers (front and rear)
REMOVING THE DRIVING PLATFORM COMPLETE WITH CAB
Remove cab
Systems
Air conditioning
VENTILATION
Heating System
System configuration
Air conditioning unit for cabs
Operation and maintenance of the air-conditioning system
Switching on the air conditioning
Electromagnetic coupling
Pressure switches
Electric fan unit
Tracing faults in the electric fan unit
Checking system
System safety elements
Temperature regulation
Charging the system
Filling the metering unit
Refilling the system with oil
VERIFYING OPERATION OF THE SYSTEM AFTER RECHARGING
Directions for tightening air conditioning system pipeline fittings
Diagnosing malfunctions
Hydraulic system
Oil filters
Hydraulic pumps
Checking the relief valves of the hydraulic lift system
Stripping the hydraulic pump
Removal
Inspections and checks
Auxiliary systems
AUXILIARY HYDRAULIC SERVICE CONTROL VALVE
Checking the pressure relief valve setting
Checking the operating pressure
Conversion of auxiliary spool valves from double acting to single acting operation
Checking the surface of the valve spools
Trailer hydraulic braking system
Trailer hydraulic braking distributor unit
STARTING
Checking operation
Malfunctions
Installing the hydraulic braking valve for trailers equipped with "safety brake" (ITALY version)
Electrical system
General specifications
Technical specifications
GENERAL SAFETY DIRECTIONS
PRECAUTIONS AGAINST ACCIDENT AND INJURY
JUMP START UTILIZING ANOTHER BATTERY
PRACTICAL HINTS
TABLE OF WIRING COLOUR CODES
Instrument panel
IGNITION KEY
VENTILATION CONTROL
PUSH BUTTON CONTROL
PUSH BUTTON CONTROL
WORK LIGHTS
SCREEN WIPER-WASH PUSH BUTTON
BEACON PUSH BUTTON
RELAY
ELECTRONIC FLASHER UNIT
INTERIOR ROOF LIGHT
SWITCH CONTROLLING: differential lock - P.T.O. clutch - 4RM - 540 1000 rpm/min P.T.O. speed selector - Economy P.T.O. - Live P.T.O. - electric starter system.
SWITCH FOR EMERGENCY BRAKE
FUSE BOX
Instrument panel with digital display
ENGINE STOP OPERATION WITH A TYPE 2MH ENGINE CONTROL UNIT
CAB WIRING
TRACTOR WIRING
Flywheel pickup unit
Clutch shaft pickup unit

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