Deutz-Fahr Agrotron 80 MK3, 85 MK3, 90 MK3, 100 MK3, 105 MK3 Tractor Workshop Service Repair Manual

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This service manual PDF download for the Agrotron 80 MK3 - 85 MK3 - 90 MK3 - 100 MK3 - 105 MK3 Deutz-Fahr Tractor has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


APPLICABLE MODELS :

Deutz-Fahr Tractor
Agrotron 80 MK3-85 MK3-90 MK3-100 MK3-105 MK3

Agrotron 80 MK3
Agrotron 85 MK3
Agrotron 90 MK3
Agrotron 100 MK3
Agrotron 105 MK3


TABLE OF CONTENTS :

Section 00
Contains the general safety rules, information on how to use and update the manual, the symbols used, the products required, the standard tightening torques and a conversion table for units of measurement.

Section 10
Contains technical descriptions and information regarding the mechanical and hydraulic operation of machine components, the designations of the various components, hydraulic diagrams and general technical data.

Section 20
Contains a guide to the use of the necessary software for machine and engine configuration and for diagnostic.

Section 30
Contains the methods, checks and adjustments regarding the external components; the operations dealt with in this section do not require removal of the various assemblies that form the tractor frame and cab.

Section 40
Contains information and diagrams and electronic systems.


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N: 307.1100.3.6
Total Pages : 520


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307.1100.3.6 AGROTRON 80-85-90-100-105 MK3

INTRODUCTION
SAFETY NOTES
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS
LIFTING INSTRUCTIONS
HOW THE MANUAL IS STRUCTURED
HOW TO CONSULT THE MANUAL
HOW TO USE AND UPDATE THE MANUAL
STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS
SPECIAL TOOLS
CONVERSION FACTORS
SECTION 10
1. TRANSMISSION
INTRODUCTION
1.1 TRANSMISSION
1.1.1 MAIN COMPONENTS
1.1.2 TRANSMISSION HYDRAULIC SYSTEM
1.1.3 GEARBOX
GEARBOX COMPONENTS
1.1.4 MAIN CLUTCH
1.1.5 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE
1.1.6 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC
1.1.7 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC
1.2 REAR AXLE
1.3 REAR PTO
2. BRAKING SYSTEM
2.1 BRAKE MASTER CYLINDER
2.2 BRAKE
2.3 TRAILER BRAKING SYSTEM
2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)
2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)
2.3.3 AIR TRAILER BRAKING (ITALY VERSION)
2.3.4 AIR TRAILER BRAKING (EXPORT VERSION)
COMPRESSOR
PRESSURE LIMITING VALVE
TRAILER BRAKING VALVE (2-WAY)
TRAILER BRAKING VALVE (1-WAY)
3. HYDRAULIC FRONT AXLE SUSPENSION
3.1 SOLENOID VALVE - SUPPLY TO FRONT SUSPENSION CONTROL VALVE
3.2 FRONT SUSPENSION CONTROL VALVE
4. FRONT AXLE
5. HYDRAULIC SYSTEM
5.1 HYDRAULIC SYSTEM
5.2 GEAR PUMP FOR TRANSMISSION ZF 7100
5.3 GEAR PUMP FOR HYDRAULIC SERVICES AND STEERING
5.4 POWER STEERING
5.5 AUXILIARY SERVICES CONTROL VALVE
5.5.1 TYPES OF CONTROL VALVE
5.5.2 SERVICES CONTROL SECTION
5.5.3 DESCRIPTIONS OF COMPONENTS
5.5.4 INLET MANIFOLD
5.5.5 LIFT CONTROL VALVE SECTION
SECTION 20
OPERATOR’S MANUAL SERDIA (LEVEL III)
1. ENTRY AND COMMUNICATION
1.1 OVERVIEW
1.2 ORDERING
1.3 SWITCH ON NOTEBOOK AND INSTALL SOFTWARE
1.4 USER LEVEL, ACCESS AUTHORIZATION
1.5 MAKING A CONNECTION BETWEEN ECU (ENGINE) AND NOTEBOOK
1.6 PROGRAM START
1.7 OFFLINE MODE
1.8 WORKING WITH THE PROGRAM
1.9 PRINT (OUTPUT)
1.10 PROTOCOL (PROTOKOLL)
1.11 END COMMUNICATION
2. ECU SELECTION
2.1 GENERAL
2.2 RECOGNITION OF ECUS
2.3 IDENTIFICATION DATA
3 MEASURED VALUES
3.1 ACTUAL MEASURED VALUES (GENERAL)
3.2 RAM VALUES
3.3 DATA LOGGER (ONLY EMS)
3.4 INPUT/OUTPUT ASSIGNMENT
3.5 CAN-Status
3.6 EXAMPLE OF A DISPLAYED ERROR INFORMATION:
4. PARAMETERS
4.1 CONFIGURATION
4.2 OVERALL PROGRAMMING
4.3 CALIBRATION
5. ERROR MEMORY
5.1 GENERAL
6. FUNCTION TEST
6.1 GENERAL
7. EXTRAS
7.1 MAXIMUM VEHICLE SPEED
7.2 LOGISTIC DATA
7.3 LOAD SPECTRUM (ONLY EMS)
7.4 MAINTENANCE INTERVAL EXCEEDED (ONLY EMS)
7.5 OVERRIDE MEMORY (ONLY EMS)
8 WHAT SHOULD YOU DO IF ...?
8.1 SERDIA IN GENERAL
8.2 EMR
9. SERDIA UPGRADE FROM VERSION 2.5 TO VERSION 3.1
9.1 IMPROVEMENTS AND HELP WITH PROBLEMS IN COMMUNICATING WITH NOTEBOOKS/WIN 98
9.2 NEW ENTRY MASK WITH MEASURED VALUES AND COLOURED-CODED INDICATION OF CONNECTION STATUS
9.3 NEW SWITCH “JOBS“ FOR PERFORMING SELECTED SERVICING OPERATIONS, E.G. ADJUSTING CONTROLLER OR ADJUSTING OFFSET
9.4 IN- AND OUTPUT ASSIGNMENT IS NOW ADDITIONALLY CONFIGURABLE USING PLAIN TEXT (PREVIOUSLY ONLY CODE NUMBERS)
9.5 UPGRADES IN "PARAMETER SETTING/CONFIGURATION“
OPERATOR’S MANUAL EDS (Electronic Diagnosis System)
1. GENERAL INTRODUCTION
1.1 FUNCTIONAL SCOPE
1.2 HARDWARE REQUIREMENTS
1.3 STARTING THE EDS PROGRAM
2. TRANSMISSION DIAGNOSIS
2.1 THE MAIN MENU
2.2 ONLINE HELP
3. POWER-SHUTTLE DIAGNOSISPROGRAMM DEST 45
3.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 45
3.2 DEST 45 PROGRAM DESCRIPTION
3.3 ERROR CODES POWER-SHUTTLE /DEST 45
3.4 DISPLAY POWERSHUTTLE
3.5 ERROR CODE LIST WITH DESCRIPTION
3.6 OTHER INFORMATIONS
3.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100
3.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7100
3.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200
3.10 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300
3.11 ERROR ANALYSIS
4. PREPARATIONS FOR DIAGNOSIS OF THE INFOCENTER
4.1 PROGRAM DESCRIPTION
4.2 CONSTANT VALUES FOR INFOCENTER
ALL ROUND TESTER MANUAL - MK3 80-105 SERIES
1. MONITOR
1.1 LIFT
1.2 CONSOLE
1.3 ASM
1.4 POWER
1.5 SENSORS
2. PARAMETERS
2.1 SPEED CONSTANTS
2.2 OPTIONS
3. CALIBRATIONS
3.1 MINIMUM HEIGHT
3.2 MAXIMUM HEIGHT
3.3 LOCK SPEED
3.4 WHEELSLIP
3.5 TRANSPORT
3.6 STOP
3.7 CONTROL
3.8 FLOAT
4. ALARMS LIST
SECTION 30
METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING
TOP VIEW OF WIRING AND PIPES
VIEW OF UPPER WIRING AND PIPES
PIPES ON RIGHT-HAND SIDE
TOP VIEW OF REAR PIPES
DETAIL OF AIR TRAILER BRAKING SYSTEM
ENGINE HOOD AND LAMP ASSEMBLIES
REMOVAL AND ADJUSTMENT
REFITTING AND ADJUSTMENT
BATTERY
REMOVAL
REFITTING
CAB ACCESS STEPS
REMOVAL
REFITTING
BATTERY SUPPORT
REMOVAL
REFITTING
STARTER MOTOR
REMOVAL
REFITTING
ALTERNATOR
REMOVAL
REFITTING
ALTERNATOR DRIVEBELT
RENEWAL AND TENSIONING
FAN
REMOVAL
REFITTING
COMPRESSOR DRIVEBELT
RENEWAL
AIR COMPRESSOR (for air trailer braking)
REMOVAL
REFITTING
AIR RESERVOIRS (for version with air trailer braking only)
REMOVAL
REFITTING
AIR BRAKING SYSTEM VALVES
REMOVAL
REFITTING
TRAILER AIR BRAKES COUPLING HEADS
REMOVAL
REFITTING
HYDRAULIC TRAILER BRAKING VALVES
REMOVAL
REFITTING
AIR CONDITIONING SYSTEM
TECHNICAL SPECIFICATIONS
OPERATION
MAINTENANCE
ADJUSTING THE TENSION OF THE COMPRESSOR DRIVEBELT
DISCHARGING, FLUSHING AND RECHARGING THE AIR CONDITIONING SYSTEM
AIR CONDITIONING COMPRESSOR
REMOVAL
REFITTING
RECEIVER-DRIER
REMOVAL
REFITTING
CONDENSER ASSEMBLY (The figures depict models with 6-cylinEngine ...s)
REMOVAL
REFITTING
GEARBOX OIL/FUEL COOLERS
REMOVAL
REFITTING
RADIATOR
REMOVAL
REFITTING
EXPANSION TANK
REMOVAL
REFITTING
INTERCOOLER (4-cylinder models)
REMOVAL
REFITTING
COMPLETE RADIATOR/COOLERS ASSEMBLY
REMOVAL
REFITTING
FLEXIBLE COUPLING OF THE FRONT PTO
RENEWAL
REFITTING
TURBOCHARGER
REMOVAL
REFITTING
AIR INLET PIPE
REMOVAL
REFITTING
AIR CLEANER
REMOVAL
REFITTING
EXHAUST PIPE
REMOVAL
REFITTING
SILENCER
REMOVAL
REFITTING
4WD PROPELLER SHAFT (Version without front suspension)
REMOVAL
REFITTING
4WD PROPELLER SHAFT (Version with front suspension)
REMOVAL
REFITTING
BRAKE MASTER CYLINDERS
REMOVAL
REFITTING
BLEEDING THE BRAKING SYSTEM
BRAKE LIGHT SWITCHES
ADJUSTMENT
POWER STEERING UNIT
1. Testing
2. Adjustment
REMOVAL
REFITTING
DISMANTLING
ASSEMBLY
FRONT WHEELS
REMOVAL
REFITTING
FRONT FENDERS
REMOVAL
REFITTING
REAR WHEELS
REMOVAL
REFITTING
LIFT VALVE BLOCK
REMOVAL
REFITTING
FRONT LIFT CYLINDERS
REMOVAL
REFITTING
FRONT LIFT ASSEMBLY
REMOVAL
REFITTING
FRONT PTO ASSEMBLY
REMOVAL
REFITTING
FRONT SUSPENSION CYLINDERS (Where fitted)
REMOVAL
REFITTING
DISASSEMBLY AND ASSEMBLY
FRONT AXLE AND SWINGING SUPPORT (Versions with front suspension)
REMOVAL
REFITTING
FRONT SUSPENSION VALVES
REMOVAL
REFITTING
FRONT SUSPENSION POSITION SENSOR
1. Removal
2. Positioning
3. Testing
REINFORCING SIDE MEMBERS (For versions with front lift only)
REMOVAL
REFITTING
FRONT CARRIER (Versions with front suspension)
REMOVAL
REFITTING
ACCELERATOR POTENTIOMETER
RENEWAL
REFITTING
FUEL TANK
REMOVAL
REFITTING
GEARBOX GEAR PUMP
REMOVAL
REFITTING
POWER STEERING - LIFT AND HYDRAULIC SERVICES PUMPS
REMOVAL
REFITTING
SUPPLY VALVE FOR THE FRONT SUSPENSION CONTROL VALVE
REMOVAL
REFITTING
CONTROL VALVE ASSEMBLIES
REMOVAL
REFITTING
AUXILIARY CONTROL VALVE STACK
DISASSEMBLY
ASSEMBLY
LIFT CYLINDERS
REMOVAL
REFITTING
DISASSEMBLY AND ASSEMBLY
TESTING THE LIFT POSITION SENSOR
LIFT POSITION SENSOR
1. Removal of the position sensor
2. Renewal of the position sensor bush (only if necessary)
3. Refitting the position sensor
4. Position sensor adjustment
LIFT DRAFT SENSOR
REMOVAL
REFITTING
DRIVER'S SEAT
REMOVAL
REFITTING
STEERING WHEEL, STEERING COLUMN SWITCH UNIT AND INSTRUMENT PANEL
REMOVAL
REFITTING
STEERING COLUMN SWITCH UNIT AND THE SHUTTLE CONTROL LEVER
RENEWAL
ASSEMBLY
CENTRE CONSOLE AND SHROUD
REMOVAL
REFITTING
RIGHT-HAND CONSOLE
OPENING AND REMOVAL
REFITTING
LEFT-HAND CONSOLE
REMOVAL
REFITTING
LIFT, FRONT SUSPENSION AND TRANSMISSION ELECTRONIC CONTROL UNITS
REMOVAL
REFITTING
FUSE AND RELAY BOARD
REMOVAL
REFITTING
ENGINE ECU
REMOVAL
REFITTING
CLUTCH PEDAL AND RELATED DEVICES
1. Removal of the potentiometer
1.1. Refitting the potentiometer.
2. Adjustment of the clutch pedal position and travel
3. Renewal of the proximity sensor
CONTROL PANELS AND LEVERS OF THE AUXILIARY SERVICE VALVES AND THE PTO
REMOVAL
REFITTING
PTO ENGAGEMENT AND SELECTION CONTROL CABLES
REMOVAL (Figures refer to the speed selector)
REFITTING
AUXILIARY SERVICE VALVE CONTROL CABLES
RENEWAL
REFITTING
PARKING BRAKE SWITCH
ADJUSTMENT
CLIMATE CONTROL PANEL
REMOVAL
REFITTING
HEATER VALVE
1. Removal
2. Refitting and adjustment of the control cable.
HEATER MATRIX
REMOVAL
REFITTING
AIR CONDITIONING EVAPORATOR
REMOVAL
REFITTING
RIGHT-HAND AIR CONDITIONING FAN
REMOVAL
REFITTING
LEFT-HAND AIR CONDITIONING FAN
REMOVAL
REFITTING
PARKING BRAKES
ADJUSTMENT
CAB DOOR CABLE
RENEWAL
TRAILER BRAKING AIR PRESSURE GAUGE
REMOVAL
REFITTING
TRANSMISSION STATUS DISPLAY
REMOVAL
REFITTING
CAB
REMOVAL
REFITTING
ENGINE AND TRANSMISSION
SEPARATING
ASSEMBLY
SECTION 40
THE STRUCTURE OF THE UNIT
HOW TO CONSULT THE UNIT
1. INTRODUCTION
1.1 LIST OF WIRING HARNESSES
1.2 DEFINITION OF COMPONENTS AND SYMBOLS
1.3 GENERAL RULES
1.3.3 REMOVAL, REFITTING AND DRYING OF CONNECTORS AND WIRING
d. Renewal of damaged electrical components.
1.4 DIAGNOSTIC INSTRUMENTS
1.5 WIRE COLOUR CODES
2. INDICES
2.1 COMPONENT DESCRIPTION INDEX
2.2 COMPONENT CODE INDEX
2.3 CONNECTOR INDEX
3. COMPONENTS
3.1 CONNECTOR LAYOUTS
3.2 COMPONENT TECHNICAL DATA
3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS
4. SYSTEMS
4.1 EARTH POINTS
4.2 STARTING
4.3 PREHEATING
4.4 ELECTRIEngine ... CONTROL
4.5 LIGHTS - STEERING COLUMN SWITCH UNIT
4.6 CAB ACCESORIES
4.7 WORKLIGHTS
4.8 WINDSCREEN WIPERS
4.9 INFOCENTER
4.10 POWER OUTLET SOCKETS
4.11 RADIO - CB
4.12 AIR CONDITIONING - HEATER FANS
4.13 BRAKING SYSTEM
4.14 TRAILER BRAKES
4.15 FRONT AXLE SUSPENSION
4.16 TRASMISSION
4.17 ASM - 4WD - DIFFERENTIAL
4.18 ELECTRONIC LIFT
4.19 FRONT AND REAR PTO
4.20 CLEANFIX
5. LAYOUTS, ELECTRICAL WIRING DIAGRAMS, CONNECTOR POSITIONS
ENGINE WIRING (KHD) (1/2)
ENGINE WIRING (KHD) (2/2)
ENGINE WIRING (4 CYLINDERS) (1/2)
ENGINE WIRING (4 CYLINDERS) (2/2)
ENGINE WIRING (6 CYLINDERS) (1/2)
ENGINE WIRING (6 CYLINDERS) (2/2)
CLEAN FIX WIRING
TRANSMISSION WIRING (1/2)
TRANSMISSION WIRING (2/2)
TRAILER BRAKING WIRING (ITALY)
TRAILER BRAKING WIRING (EXPORT)
FRONT AXLE SUSPENSION (CAB LINE) WIRING
CAB POWER SUPPLY WIRING
FRONT AXLE SUSPENSION WIRING
FENDER WIRING
NUMBER PLATE LIGHT WIRING
FRONT CONSOLE WIRING (1/2)
FRONT CONSOLE WIRING (2/2)
SIDE CONSOLE WIRING (1/3)
SIDE CONSOLE WIRING (2/3)
SIDE CONSOLE WIRING (3/3)
AIR CONDITIONING SYSTEM WIRING
DISPLAY WIRING
ROOF WIRING (1/2)
ROOF WIRING (2/2)
ROTATING BEACON WIRING
WORKLIGHTS WIRING
LIGHTS SELECTOR WIRING
ARMREST WIRING
CONTROL UNIT - FUSES - RELAYS (1/2)
CONTROL UNIT - FUSES - RELAYS (2/2)

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