Daewoo Solar 180W-V Excavator Operation and Maintenance Manual

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This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the Solar 180W-V Daewoo Doosan Excavator. It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.


APPLICABLE MODELS :

Daewoo Excavator Solar 180W-V
Serial Number 1001 and Up


TABLE OF CONTENTS :

Safety
Operating Controls
Operation
Inspection, Maintenance & Adjustment
Transportation
Troubleshooting
Specification
Index


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : 022-00042E
Total Pages : 278


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Safety
To the Operator of a Daewoo Excavator
Learn the Signal Words Used with the Safety Alert Symbol
Location of Safety Labels
1. Warnings for operation, inspection and maintenance (190-00688, 190-00092)
2. Warnings for High Voltage (190-00689, 190-00096)
3. Warnings When Opening a Front Window (190-00690, 190-00093)
4. Warnings for front attachments (190-00652)
5. keep out of the swing area (2190-3379, 190-00090)
6. WARNINGs FOR Leaving Operator’s Seat (190-00693, 190-00094)
7. Warnings for Batteries Maintenance (2190-2533A, 190-00100)
8. Warnings for High Temperature Hydraulic Oil (190-00691, 190-00097)
9. Warnings for Hot Coolant (190-00692, 190-00097)
10. Warnings for Handling an Accumulator (190-00703, 190-00099)
11. Warnings For Rotating Parts (190-00694, 190-00095, 190-00557)
12. Warning Tag - Used When Inspection and Maintenance (190-00695, 190-00098)
13. Warning for a Hot Surface (190?00648)
14. Caution for Hood (190-00522)
Summary of Safety Precautions for Lifting in Digging Mode
Unauthorized Modifications
General Hazard Information
Safety Rules
Safety Features
Inside Operator's Compartment
Clothing and Personal Protective Items
Breathing Masks, Ear Protection May Be Required
Mounting and Dismounting
Fuel, Oil and Hydraulic Fluid Fire Hazards
Precautions When Handling Fluids at High Temperature
Asbestos Dust Hazard Prevention
Injury from Work Equipment
Fire Extinguisher and First Aid Kit
Protection from Falling or Flying Objects
Attachment Precautions
Accumulator
Indoor Ventilation
Emergency Exit
Before Starting Engine
Work Site Precautions
Checks Before Starting Engine
Engine Starting
Before Operating Machine
Machine Operation
When Swinging or Changing Direction of Travel
Travel Precautions
Traveling on Slopes
Prohibited Operations
Precautions for Operation
Avoid High-voltage Cables
Operate Carefully on Snow, Ice and in Very Cold Temperatures
Operations on Slopes
Parking Machine
Never Let Anyone Ride on Attachment
Maintenance
Warning Tag
Clean Before Inspection or Maintenance
Proper Tools
Use of Lighting
Fire Prevention and Explosion Prevention
Burn Prevention
Welding Repairs
Warning for Counterweight and Front Attachment Removal
Precautions for Removal, Installation, and Storage of Attachments
Precautions when Working on Machine
Lock Inspection Covers
Crushing Prevention and Cutting Prevention
Supports and Blocking for Work Equipment
Action When Abnormally Is Found During Inspection
Precautions with High Pressure Line, Tubes and Hoses
Waste Materials
Battery
Battery Hazard Prevention
Boost Starting or Charging Engine Batteries
Towing
Precautions When Towing
Shipping and Transportation
Obey State and Local Over-the-Road Regulations
Excavator Rated Lift Capacity Tables

Operating Controls
Component Locations
Operator’s Area
Operational Controls and Panels
1. Instrument Panel
2. Cigar Lighter
3. Right Hand Work Lever (Joystick)
4. Light Switch
5. Work Light Switch
6. Parking Brake Switch
7. Ram Lock Switch
8. Stereo On/Off Switch
9. Starter Switch
10. Power Socket for 12 Volt
11. Heater and Air Conditioner Control Panel
12. Engine Speed Control Dial
13. Breaker Switch (Right Hand Work Lever (Joystick))
14. Booster Switch (Right Hand work lever (Joystick))
15. Horn Switch (Left Hand Work Lever (Joystick))
16. Cab Work Light Switch (Optional)
17. Warning Light Switch (Optional)
18. Outrigger Selector Switch
19. Overload Warning Switch (Optional)
20. Dozer Blade/Outrigger Control Lever
21. Left Hand Work Lever (Joystick)
22. Safety Lever
23. Steering Console
Steering Console
1. Combination Switch
2. Left Turn Signal Light & Hazard Warning Light
3. Right Turn Signal Light & Hazard Warning Light
4. Transmission Selector Switch
5. Work/Travel Selector Switch
6. Brake Oil Pressure Warning Light
7. Parking Brake Indicator Light
8. Travel Indicator Light
9. High Beam Indicator Light
10. Hazard Warning Light Switch
Instrument Panel
Functional Check
1. Charge Warning Light
2. Engine Oil Pressure Warning Light
3. Coolant Temperature Warning Light
4. Preheating Completion Light
5. Work Light Indicator Light
6. Overload Warning Light (Optional)
7. Fuel Gauge
8. Digital Clock
9. Multifunction Gauge and Graphic Information Area
10, 11, 12 & 13. Mode selection Buttons
14. Engine Coolant Temperature Gauge
15. Hour Meter
Multifunction Gauge and Graphic Information
Communication Indicator
Communication Error Warning
1. Engine Speed
2. Battery Voltage
3. Front Hydraulic Pump Pressure
4. Rear Hydraulic Pump Pressure
5. Abnormal State Warning of Filters
Mode Selection Buttons
1. Power Mode Selection Button
2. Work Mode Selection Button
3. Auto Idle Selection Button
4. Display Selection Button
Setting Method for Main Menu
Main Menu
Language
Set Clock
Filter / Oil Info
Heater and Air Conditioner Control Panel
Location of Controls and Vents
Operation Panel
1. Fan and Air-conditioner Switch
2. Fan Speed Selection Switches
3. Temperature Control Switch
4. Air Outlet Selection Switch
5. Ventilation Selection Switch
Memory Function of Used Mode
Additional Operating Instructions
Stereo
Security and Area Code Setting
Order to Set Up Security and Area Code
Front Panel
1. Power/Volume Control Knob
2. Sound Mode Selection Button
3. Band Selection Switch
4. Tuning Up/Down
5 & 6. Auto Memory and Preset Scan Button / Preset Station Button
7. Tape Slot
8. Tape Ejection Button
9. Cassette and Program Buttons
10. Security Warning LED
11. Scan
12. LCD
Care of Stereo
Fuse Boxes
Miscellaneous Electrical Devices
1. Cab Light
2. Pilot Cutoff Switch
3. Circuit Breaker
4. Fusible Link
Seat Adjustment
1. Forward / Backward Adjustment (Figure 100)
2. Adjusting the Seat's Tilt and Seat Height (Figure 100)
3. Weight Adjustment (Figure 100)
4. Adjusting Reclining (Figure 100)
5. Moving the Total Seat Setting Forward/Backward (Figure 100)
6. Angle Adjustment of Armrest (Figure 101)
7. Headrest (Figure 101)
Seat Belt
Seat Belt Locking and Unlocking
Ceiling Cover
Opening the Ceiling Cover
Closing the Ceiling Cover
Front Windows
Front Upper Window
Front Bottom Window
Door Side Latch
Miscellaneous Access Covers and Doors
Side Door
Battery Box Door
Engine Cover
Swing Lock Pin and Mechanism
Wheel Chocks
Cab Storage Compartments
Ashtray
Emergency Glass Breaking Tool

Operation
To Handle a New Excavator
Lubrication and filters
Starting and Stopping the Engine
Inspection Before Starting Engine
Operational Checks Before Starting Engine
Engine Start
Cold Weather Starting
Starting Engine With a Booster Cable
Hydraulic System Warm-up
Hydraulic System Warm-Up – Cold Weather
Engine Shut Down
Check and Confirmation After Stopping Engine
Safety Lever
Travel
Before Traveling
Over The Road Traveling Procedures
Traveling On A Work site
Traveling On A Slope
Parking
Travel Problems
Cruise Control
Operating Instructions
Engine Speed Control
Steering Wheel
Accelerator Pedal
Brake Pedal
Mode Selection
Work Lever (Joysticks) (ISO Style)
Operating Precautions
Working In Water
Parking Excavator
Towing Procedure
Hydraulic Breaker
SElection Of Hydraulic Breaker
Hydraulic Hoses and Tubing for Breaker
Hydraulic Breaker Operation
To activate breaker
Hydraulic Oil and Filter Service Intervals
Operating Techniques
Lifting
Operation Under Unusual Conditions
Operation In Extreme Cold
Operation In Extreme Heat
Operation In Dusty Or Sandy Areas
Operation In Rainy or Humid Conditions
Operation In Salt Water Areas
Operation at High Altitudes

Inspection, Maintenance and Adjustment
Serial Numbers
Safety Precautions
Preliminary Work Machine Setup for Maintenance
Table of Recommended Lubricants
Fluid Capacities
Lubrication and Service Chart
Maintenance Intervals
10 Hour / Daily Service
50 Hour / Weekly Service
250 Hour service
500 Hour / 3 Month Service
1000 Hour / 6 Month service
2000 Hour / Yearly Service
4000 Hour / Biennial Service
12,000 Hour / Six Year Service
10 Hour / Daily Service
Inspect All Tires for Correct Tire Pressure and Signs of Damage or Abnormal Wear
Grease Dozer Blade Pins
Grease Boom, Arm and Front Attachment Pins
Check Engine Oil Level
Check Level of Hydraulic Oil Tank
Check for Leaks in Hydraulic System
Check Fuel Level
Check for Leaks in the Fuel System
Check Water Separator and Drain Water As Required
Check Oil Level of Swing Reduction Device
Clean Dust Net in Front of Oil Cooler
Check Cooling System and Refill as Required
Check Level of Window Washer Liquid
Inspect Bucket Teeth and Side Cutters for Signs of Wear
Inspect Engine Fan Blade
Check Air Intake System
Inspect Seat Belt for Proper Operation
Inspect Structure for Cracks and Faulty Welds
Check Operation of All Switches
Check Operation of All Exterior Lights, Horn and Control Console Indicator and Monitor Lights
Start Engine, Check Starting Ability, and Observe Exhaust Color at Start-up and at Normal Operati...
Check Operation of All Controls
50 Hour / Weekly Service
Perform All 10 Hour / Daily Service Checks
Grease Boom, Arm and Front Attachment Pins
Grease Swing Bearing
Grease Dozer Blade Pins
Grease Outrigger Stabilizer Pins
Grease Front Axle Pin
Drain Water and Sediment from Fuel Filter
Drain Water and Sediment from Fuel Tank
Check Engine Fan Belt for Cracks, Wear and Correct Tension (After First 50 Hours)
Change Engine Oil and Filter (After First 50 Hours)
Drain and Refill Transmission Fluid (After First 50 Hours)
Inspect for Any Loose or Missing Nuts and Bolts
250 Hour Service
Perform All 10 Hour / Daily and 50 Hour Service Checks
Clean Outer Element of Two Stage Air Cleaner
Check Engine Fan Belt for Cracks, Wear and Correct Tension
Check Engine Fan Belt Wear
Change Engine Oil and Filter
Change Swing Reduction Device Oil (Drain and Refill After First 250 Hours)
Replace Full Flow Hydraulic Oil Filter
Change Pilot Filter
Inspect Pins and Bushings of Front End Attachments for Signs of Wear
Check Fluid Levels in Batteries and Battery Charge Levels
Inspect for Any Loose or Missing Nuts and Bolts
Inspect Fuel System Hose Clamps
Drain and Refill Hub Reduction Gear Oil
Drain and Refill Front Axle Case Oil
Drain and Refill Rear Axle Case Oil
Replace Brake Filter
500 Hour / 3 Month Service
Perform All Daily, 50 and 250 Operating Hour Service Checks
Replace Outer Air Cleaner Element
Replace Inner Air Cleaner Element
Grease Swing Gear and Pinion
Clean Radiator, Oil Cooler and Air Conditioner Condenser Coil
Grease Accelerator Pedal Lower Lever
Grease Drive Shaft
Grease Front Axle Steering Knuckle (2 X 2 points, 4 points)
Replace Full Flow Hydraulic Oil Filter
Change Pilot Filter
Change Brake Filter
Clean Air Conditioning Filter
Change Fuel Filter
1,000 Hour / 6 Month Service
Perform All Daily, 50, 250 and 500 Operating Hour Service Checks
Change Swing Reduction Device Oil
Grease Swing Reduction Device
Change Radiator Coolant
Clean Fuel Injection Priming Pump Strainer
Drain and Refill Transmission Fluid
Drain and Refill Front Axle Case Oil
Drain and Refill Rear Axle Case Oil
Drain and Refill Hub Reduction Gear Oil
Check Air Conditioner Refrigerant
Check and Adjust Engine **
2,000 Hour / Yearly Service
Perform All Daily, 50, 250, 500 and 1,000 Operating Hour Service Checks
Hydraulic Oil Exchange and Suction Strainer Cleaning
Check Alternator and Starter**
Check All Rubber Anti-vibration Shock Mounts
Perform and Record the Results of the Cycle Time Tests
Inspect Machine to Check for Cracked or Broken Welds or Other Structural Damage
Check, Adjust Valve Clearance
Check Head Bolt Torques
4,000 Hour / Biennial Service
Major Parts - Periodic Replacement
12,000 Hour / Six Year Service
Hose In-service Lifetime Limit (European Standard ISO?8331 and EN982?CEN)
Venting and Priming Hydraulic System
Main System Pump
Hydraulic Cylinders
Swing Motor
General Venting
Handling of Accumulator
Fuel Transfer Pump
Electrical System
Battery
Fuses
Air Conditioning System
Check Control Panel
Check Air Conditioner Hoses
Check Condenser
Check Magnetic Clutch
Check Belt Tension
Bucket
Bucket Tooth Replacement
Bucket O-ring Replacement
Bucket Shimming Procedures
New Bucket Installation
Shimming Procedures for Installed Bucket
Tire and Wheels
Check Tire for Damage
Tire Changing Procedure
Bolt and Nut Inspection
Maintenance in Special Conditions
Long Term Storage

Transportation
Short Distance Self-powered Travel
Trailer Loading/Unloading Procedures
Dimensions for Transportation

Troubleshooting
Engine
Hydraulic System
Swing System
Electrical System
Travel System
Steering
Brakes

Specification
Standard Specification
General Dimensions
Working Range
Mono Boom
Articulated Boom
Approximate Weight of Workload Materials

Index

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