JCB 7000 Series Fastrac Repair Service Manual

(S/N: 135000 Onwards)
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This service manual PDF download for the 7000 Series JCB Fastrac Tractor has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


APPLICABLE MODELS :

JCB Fastrac 7000 Series - S/N: 135000 Onwards

JCB Fastrac 7170 Tier III - S/N: 135000 Onwards
JCB Fastrac 7200 Tier III - S/N: 135000 Onwards
JCB Fastrac 7230 Tier III - S/N: 135000 Onwards


TABLE OF CONTENTS :

Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section A - Optional Equipment
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section H - Steering
Section S - Suspension
Section T - Engine


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Publication No. : 9803/8060-5
Total Pages : 960


This JCB Fastrac service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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9803-8060
JCB 7000 Series Fastrac

Section 1
General Information
Introduction
About This Manual
Machine Model and Serial Number
Using the Service Manual
Units of Measurement
Section Numbering
Identifying your Machine
Machine Identification Plate
Typical Product Identification Number (PIN)
Component Identification Plates
Engine Identification Number
Transmission Identification Numbers
Gearbox
Axles
ROPS Certification Label
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
Introduction
Zinc Plated Fasteners (golden finish)
Verbus Ripp Bolts
Dacromet Fasteners (mottled silver finish)
Hydraulic Connections
'O' Ring Face Seal System
Adaptors Screwed into Valve Blocks
Hoses Screwed into Adaptors
Adaptors into Component Connections with Bonded Washers
'Torque Stop' Hose System
Special Tools
Numerical List
Tool Detail Reference
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section S - Suspension
Suspension Calibration Tools
Service Consumables
Sealing and Retaining Compounds

Section 2
Care and Safety
Safety First
Important Information
The Operator Manual
Safety Warnings
Safety Check List
Safety - Yours and Others
General Safety
Operating Safety
Maintenance Safety

Section 3
Maintenance
Routine Maintenance
Service Requirements
Introduction
Owner/Operator Support
Service/Maintenance Agreements
Initial Service and Inspection (100 Hours)
Health and Safety
Lubricants
Introduction
Hygiene
Storage
Waste Disposal
Handling
New Oil
Used Oil
First Aid - Oil
Eyes
Swallowing
Skin
Spillage
Fires
Battery
Warning Symbols
A289230-1
A289260-1
A289280
A289250
A289240
A289270
First Aid - Electrolyte
Gets into your eyes
Is swallowed
Gets onto your skin
Service Schedules
Introduction
How to Use the Service Schedules
795390-1
Calendar Equivalents
Pre-start Cold Checks, Service Points and Fluid Levels
Functional Test and Final Inspection
Fluids, Lubricants and Capacities
Coolant Mixtures
Fuel
Recommended Fuel Specification
Acceptable Fuel Specification
Sulphur Content
Aviation Kerosene Fuels
Low Temperature Fuels
Fatty Acid Methyl Ester Fuels as a Replacement for diesel Fuels
Carrying Tools onto the Machine
Preparing the Machine for Maintenance
Making the Machine Safe
Cleaning the Machine
Introduction
Detergents
Pressure Washing and Steam Cleaning
Preparing the Machine for Cleaning
Cleaning the Machine
C078230-B2
T027040-B2
Checking for Damage
Check the Machine Body and Structure
Check the Tyres
Check the Seat and Seat Belt
Check the Hydraulic Hoses and Fittings
Checking the ROPS Structure
C070490
Access Panels to serial number 1350159
Engine Covers
C071240
Top Cover
Side Covers
Panniers
C075360-B5
C078310-B2
Access Panels from serial number 1350200
Engine Covers
C074150
Top Cover
Side Covers
Panniers
C075360-B6
C078310-B2
Greasing
Introduction
Drive Shafts
C071330
Rear PTO drive shaft
Rear axle drive shaft
Front axle drive shaft
C071350
C071340
Front 3-Point Linkage (Optional)
C017720-B7
Front Axle Steering Swivels
C071390-B1
Suspension Cylinder Pivots
C071360-B1
C071400-B1
Hydraulic Lift and 3-Point Linkage
Hydraulic lift rams
Three point linkage
C075410-B16
Pick-up Hitch
Cross-Shaft
C071370
Automatic Trailer Coupling (if fitted)
Air Conditioning and Heater
Cleaning the Fresh Air Filter
C068850-B1
Cleaning the Recirculation Air Filter
C068770-B1
Brakes
Checking the Foot Brake Fluid Level
C070570-B1
Checking the Trailer Air Tank
C070590
Checking the Air Tank Warning Lights
C039350-B5
Checking and Renewing Foot Brake Pads
C019720-B1
Testing the Park Brake
Checking the Park Brake Pads
C039900
Electrical System
Battery
Battery Disconnection/Connection
Disconnection
Connection
Checking the Electrolyte Level
Jump-starting the Engine
C070560-B1
Fuses and Relays
C068220-B1
C070530-B1
Fuses on the PCB
C072230.
Fuses in the Fuse and Relay box (MVEC)
C068970-B1
Engine-mounted Fuses
C078250-B1
Relay Identification
Relays on the PCB
C071530-B6
Relays in the Fuse and Relay box (MVEC)
C068970-B2
Checking the Beam Alignment
C071380-B3
Engine
Changing the Air Filter Elements
C039930
C039950
Checking the Oil Level
C078230-B1
Changing the Oil and Filter
C078340-B1
C072520
Cooling System
Checking the Coolant Level
C039990-B2
Draining and Refilling the Coolant
C078230-B3
Fan Belt
209630-B3
C035770
Fuel System
Introduction
Draining the Fuel Pre-Filter
C071440
Changing the Fuel Pre-Filter Element
C071440-B1
Changing the Fuel Filter Element
C077960-B1
Bleeding the Fuel System
C071440-B2
Hydraulic System
Introduction
Releasing the Hydraulic Pressure
Checking the Fluid Level
C070570-B6
Changing the Filter
C070570-B8
C071270-B2
Main Filter Element
Emptying the Hydraulic Coupling Drain Reservoirs
C075410-B4
Transmission
Checking the Transmission Oil Level
C078300-B1
Changing the Transmission Oil Filter
C071280
Changing the Transmission Oil and Cleaning the Strainer
C071450
Axles
Front Axle
Checking the Axle Beam Oil Level
C078070-B1
Checking the Hub Oil Levels
Check each hub separately.
Changing the Oil
C078050-B1
Rear Axle
Checking the Oil Level
Changing the Oil
C078040-B1
Tyres and Wheels
General
Wheel and Tyre Replacement
Adjustable Track Width
Wheel Nut Torques
T040410
T040420
Wheel Nut Torque Settings
Tyre Inflation
Introduction
Procedure
A089570-1
Checking and Adjusting the Front Wheel Alignment (Standard Machines)
C071260
Checking and Adjusting the Front Wheel Alignment (GPS Ready Machines)
C074700
Front Fender Adjustment
C078260-B1
Windscreen Washer
Checking Fluid Level
C080440
C073990-b2
Automatic Trailer Coupling (Optional)
Checking for Wear

Section A
Optional Equipment
Front Hitch
Position Sensor Calibration
Introduction
Accessing the Calibration Mode
Calibration

Section B
Body and Framework
Cab
Removal and Replacement
Removal
Before Lifting
Attach Lifting Equipment
Lifting
Replacement
Glass
Direct Glazing
Removing the Broken Glass and Old Sealant
Preparing the Cab Frame Aperture
Preparing the New Glass
Installing the New Glass

Section C
Electrics
General
Using a Multimeter
Measuring DC Voltage
Measuring Resistance
Measuring Continuity
Measuring Frequency
Testing a Diode or a Diode Wire
Battery
Maintenance
Testing
Specific Gravity Testing
Wire and Harness Number Identification
Introduction
Wire Numbers and Functions
Wires 000-199
Wires 200-399
Wires 400-599
Wires 600-799
Wires 800-999
Wires In Splices
General Points
Wiring Harness Repair
Introduction
Repair Procedure
Auxiliary Lighting Relays
Electronics System
Main Components Diagram
Description
Component Key
ECU Locations
Why Use Service Master?
Introduction
Fault Finding
Identify Poor Maintenance
Access Machine Set Up Data
Re-Programming ECUs
Summary
What is Service Master?
Introduction
CANbus Communications System
Service Master Structure
Tool Sets
How to Set Up Service Master
Install Service Master
Start Service Master
Load the DLA Laptop Driver Software
Configure the DLA Type and Communications Port
Check the DLA Firmware File
Connect Service Master to the Machine CANbus
Charging System
Fault Finding
Harness Data
Drawings and Interconnection
Harnesses from serial number 1350000 to 1350199
Harness Drawings
Drawings and Interconnection
Harnesses from serial number 1350200
Harness Drawings
Schematic Circuits
From serial number 1350000 to 1350199
Starter, Alternator, PCB Battery Fuses
PCB Ignition Relays and Fuses
Road Lights
Fastrac Central Controller (ECU 1)
Transmission
Touch Screen (DECU), Instrument Panel (Unideck)
Networks
Heater, Ventilation, Air Conditioning (HVAC), Heated Screens
Radio, Mirrors, Work Lights (MVEC), Auxiliary Sockets, Air Drier
Wash/Wipe, Brakes, Draft Control
Spool Valve, Hitch Controls, Engine
Earths
From serial number 1350200
Starter, Alternator, PCB Battery Fuses
PCB Ignition Relays and Fuses
Road Lights
Fastrac Central Controller (ECU 1)
Transmission
Touch Screen (DECU), Instrument Panel (Unideck)
Networks
Heater, Ventilation, Air Conditioning (HVAC), Heated Screens
Radio, Mirrors, Work Lights (MVEC), Auxiliary Sockets, Air Drier
Wash/Wipe, Brakes, Draft Control
Spool Valve, Hitch Controls, Engine
Earths
GPS Ready Machines from serial number 1350200
GPS Circuit - Feeds and Switch
GPS Circuit - Monitors, LED, Aerial etc.
GPS Circuit - Sensors and Hydraulic Valve
Touch Screen
Operation
P-TRONIC Transmission to serial number 1350199
Introduction
General Driving Features
Start up Display
To Move Off
Quick Start-Off Gear Select
Gearchange
Reversal Memory Function
Range Jump
Rev Monitoring
Stopping the Machine
Driving Modes
Resume Function
Drive Mode (D)
Programable Start-Off Gear
Quick Downshift
Manual Override
Gear Skip Function
Autoshift Mode (A)
Speed Control
Programable Start-Off Gear
Selectable Max Gear
Programmable Down-Shift rpm
Programmable Up-Shift rpm
Manual Override
Headland Rev Assist
Powershift Mode (P/S)
Speed Control
Programable Start-Off Gear
Headland Rev Assist
Transmission Default Settings
P-TRONIC Transmission from serial number 1350200
Introduction
General Driving Features
Start up Display
To Move Off
Quick Start-Off Gear Select
Gearchange
Fast Range Select
Reversal Memory Function
Rev Monitoring
Live Display of Spool Valve Status
`Engine and Gear Change Preset Active' Displays
Stopping the Machine
Driving Modes
Resume Function
Drive Mode (D)
Programable Start-Off Gear
Cruise Control
Quick Downshift
Manual Override
Gear Skip Function
Autoshift Mode (A)
Speed Control
Programable Start-Off Gear
Selectable Max Gear
Programmable Down-Shift rpm
Programmable Up-Shift rpm
Manual Override
Headland Rev Assist
Powershift Mode (P/S)
Speed Control
Programable Start-Off Gear
Headland Rev Assist
Transmission Default Settings
Touch Screen Settings to serial number 1350199
Programming the Joystick Push Buttons
Introduction
Programming the Joystick Buttons for Front Linkage Control
Programming the Joystick Buttons for Rear Linkage Control
Programming the Joystick Buttons for Front PTO Control
Programming the Joystick Buttons for Rear PTO Control
Programming the Joystick Buttons for 2WD, 4WD and Differential Lock Control
Programming the Joystick Buttons for External Hydraulics Control
Programming the Joystick Buttons for 6 x 4 Transmission Control Buttons
Automatic Field Settings
Front and Rear PTO Settings
4WD Settings
Differential Lock Settings
Field Area Cut-out Settings
Spool Valve Flow and Time Settings
Work Light Settings
Tyre Size Settings
Touch Screen Display Settings
Wheel Slip
Slip Control Re-calibration
Slip Control - Normal Operations
Headland Management System
To Program an Example Sequence A
To Insert a Function in a Sequence
To Delete a function
To Delete All Functions
To Change a Function
To Link Functions
To Add a Time Delay
To Operate a Headland Management Sequence
Service Information
Calibration of Radar
Information
Error Codes
Touch Screen Settings from serial number 1350200
Programming the Joystick Push Buttons
Introduction
Programming the Joystick Buttons for Front Linkage Control
Programming the Joystick Buttons for Rear Linkage Control
Programming the Joystick Buttons for Front PTO Control
Programming the Joystick Buttons for Rear PTO Control
Programming the Joystick Buttons for 2WD, 4WD and Differential Lock Control
Programming the Joystick Buttons for External Hydraulics Control
Programming Joystick Buttons for P-TRONIC Transmission Control
Programming Joystick Buttons for Engine Presets
Programming Joystick Buttons for Go To Gear Selection
Automatic Field Settings
Cutouts
Engine Presets
Front and Rear PTO Settings
4WD Settings
Differential Lock Settings
Input Sensitive Short-cut Key
Field Area Cut-out Settings
Spool Valve Flow and Time Settings
Work Light Settings
Tyre Size Settings
Touch Screen Display Settings
Wheel Slip
Slip Control Re-calibration
Slip Control - Normal Operations
Headland Management System
To Program an Example Sequence A
To Insert a Function into a Sequence
To Delete a Function
To Delete All Functions
To Change a Function
To Link Functions
GPS Controlled Automated Steering Function
To Operate a Headland Management Sequence
Service Information
Calibration of Radar
Error Codes
Accessing Calibration Menu
Calibration
Engine
Hand Throttle
Foot Throttle
Joystick
Joystick Centre Position
Joystick Left/Right Positions
Transmission to machine number 1350091
Transmission from machine number 1350092 (or machines which have had software updated)
PTO
PTO Speed Selection Calibration
Steering Angle
Screen Calibration
Instrument Cluster
Description and Programming
Instruments
Warnings (Audible/Visual)
Warnings (Visual only)
EMS Programming - Level 1
Wheel Slip Displays
Fault Finding Tables
Fault Codes
ABS ECU
Fastrac Central Controller - ECU1
EMS Dashboard
Auxiliary Controls ECU
Multi-function Vehicle Electronic Controller (MVEC)
DECU
Engine ECU (6.7 QSB)
Rear Hitch
Suspension
Gearbox 6x4
Front Hitch Slice
Green Slice
Blue Slice
Brown Slice
Grey Slice
Yellow Slice

Section E
Hydraulics
Technical Data
External Hydraulics
Flow Rates
Pressures
Spool Valve
Other Hydraulic Circuits
Schematic Circuits
Introduction to Hydraulic Schematic Symbols
General (Basic and Functional Symbols)
Control Valves
Example of Schematic Circuit
Example Circuit Key
Complete Machine Circuit without Power Beyond Service
Component Key
Complete Machine Circuit with Power Beyond Service
Component Key
Pressure Testing
External Hydraulics
Maximum System Pressure
Pilot Stand-by Pressure
Pumps
Removal and Replacement
Removal
Gear Pump A (Suspension and Steering)
Replacement
Gear Pump A (Suspension and Steering)
Torque Settings
Piston Pump B (External Hydraulics)
Torque Settings
Piston Pump (External Hydraulics)
Control Valve
Removal and Replacement
Dismantling and Assembly
Sealing the Driveshaft
Pump Dismantling and Assembly
Dismantling
Inspection
Assembly
Gear Pump (Suspension and Steering)
Dismantling and Assembly
When Dismantling
Inspection
When Assembling
Torque Settings
Spool Valve Slice Configuration
Introduction
Accessing the Configuration Mode
Valve Slices Currently Configured
Configuring `Bosch' Slices
Configuration Procedure
To Exit Configuration
Returning Configured Slices to Bosch State

Section F
Transmission
Service Tools
General
Smoothshift Gearbox
Rear Axle
Technical Data
6 x 4 Transmission Flow Rate and Pressures
Transmission Technical Data Checklist
Reference Data
Transmission Technical Data Checklist
Differential Lock Pressure
Transmission Pressure Testing
Safety Procedures
Gearbox Pressure Test Procedure
Mainline Pressure
Lubrication Pressure
Wet Master Clutch - Operating Pressure
Clutch B Operating Pressure
Clutch C Operating Pressure
Clutch D Operating Pressure
Clutch E Operating Pressure
Clutch R Operating Pressure
High Range Selector Piston - Operating Pressure
Medium Range Selector Piston - Operating Pressure
Low Range Selector Piston - Operating Pressure
Extra Low Range Selector Piston - Operating Pressure
Four Wheel Drive Disconnect Clutch
Wet Clutch High Pressure Lubrication
Forward Power Take Off Brake Operating Pressure
Rear Power Take Off Brake Operating Pressure
Front Power Take Off Clutch Operating Pressure
Transmission Brake Operating Pressure
Rear Power Take Off Clutch Operating Pressure
Differential Lock Pressure Test
Fault Finding
Complete Transmission, Clutches, Gearboxes and Axles
Wet Master Clutch
Clutch fails to engage, slips or engages erratically:
Clutch fails to disengage correctly when machine is in motion:
Power Take Off Clutches
PTO Clutch does not engage:
PTO continues to rotate when the PTO switch is at stop
4/2 Wheel Drive
Differential Lock
Wet Master Clutch
Removal and Replacement
Removal
Replacement
Dismantling and Assembly
Clutch Drum and Hub
Dismantling
Assembly
Clutch Plates and Plate Carrier
Dismantling
Assembly
Clutch Drum Carrier and PTO Input gear
Dismantling
Assembly
6 x 4 Smoothshift Gearbox
Hydraulic Circuit
Description
6 x 4 Smoothshift Gearbox
Ratio Selection Description
Clutch Packs - Identification
Forward/First + High Range
Description
Forward/Second + Medium Range
Description
Forward/Third + Low Range
Description
Forward/Fourth + Extra Low Range
Description
Forward/Fifth + Low Range
Description
Forward/Sixth - Medium Range
Description
Reverse/First - High Range
Description
6 x 4 Smoothshift Gearbox
Removal and Replacement
Removal
Smoothshift Transmission Complete
Removal
Replacement
6 x 4 Smoothshift Gearbox
Range Box
Dismantling and Assembly
Dismantling
Range Box- Mainshaft
Dismantling and Assembly
Dismantling
Inspection
Assembly
Range Box - Output Shaft
Dismantling and Assembly
Dismantling
Assembly
Range Box - Four Wheel Drive Clutch
Dismantling and Assembly
Dismantling
Assembly
Range Box - Selector Rail Pistons
Dismantling and Assembly
Dismantling
Range Box - Internal Pipework and Seals
Dismantling and Assembly
Dismantling
Assembly
Range Box - Four Wheel Drive Clutch
End Float Setting
Range Box - Mainshaft/Layshaft
Dismantling and Assembly
Dismantling
Range Box Position Sensors
Assembly
6 x 4 Smoothshift Gearbox
Smoothshift Gearbox
Mainshaft
Dismantling and Assembly
Dismantling
Front and Rear P.T.O.
Removal and Replacement
Ratio Clutch Shafts
Removal and Replacement
Main Shaft Clutch (E)
Dismantling and Assembly
Dismantling
Assembly
Ratio Clutches (A, B, C and D)
Dismantling and Assembly
Primary Shaft/Reverse Clutch Drum
Dismantling and Assembly
Dismantling
Assembly
Charge Pump Manifold
Removal and Replacement
Removal
Replacement
Ratio Clutch Shafts
End Float Setting Procedure
Casing Dismantling and Assembly
Dismantling
Front Casing
Assembly
Shaft Setting Procedure
Mainshaft Replacement
Transmission Brake
Dismantling and Assembly
Dismantling
Assembly
Centre Bearing Shaft
Removal and Replacement
Removal
Replacement
Shaft Setting
Centre Bearing Shaft
Dismantling and Assembly
Dismantling
Assembly
P.T.O. Input Shaft
Dismantling and Assembly
Dismantling
Assembly
Clutches C, D and Pump Drive Shaft End Float Setting
Preparation
Gearbox Rear Cover Fitment
Clutch C, D and Pump Drive - End Float Measuring
Main Shaft - End Float Setting
Shaft Setting Procedure
Idler Shaft - Dismantling and Assembly
Dismantling
Assembly
Gearbox Rear Cover
Assembly
Mainshaft
Assembly
Wet Clutch Casing
Removal and Replacement
Removal
Replacement
Wet Clutch Idler Shaft
Removal and Replacement
Replacement
Wet Clutch Idler Shaft
Dismantling and Assembly
Wet Clutch Idler Shaft
Shaft Setting
Power Take Off Drive Shaft
Shaft Setting
Rear Power Take Off
Dismantling and Assembly
Dismantling
Assembly
Front Power Take Off
Dismantling and Assembly
Dismantling
Assembly
Front & Rear P.T.O. Clutches
Dismantling and Assembly
Dismantling
Assembly
Front & Rear P.T.O. Speed Selector Shaft
Dismantling and Assembly
Dismantling
Assembly
Front and Rear PTO’s
Replacement
Front and Rear P.T.O. Position Sensor
Removal and Replacement
Removal
Dismantling and Assembly
Replacement
Transmission Control Valve
Removal and Replacement
Removal
Replacement
Smoothshift Solenoid Identification
Transmission Charge Pump
Removal and Replacement
Removal
Replacement
Transmission Charge Pump
Dismantling and Assembly
Dismantling
Front Axle
Description
Differential Oil Seal
Removal and Replacement
Pinion Depth
Large Pinion Bearing
Solid Spacer Installation
Crown Wheel and Pinion Adjustment
Removal and Replacement
Removal
Replacement
Dismantling and Assembly
Dismantling
Assembly
Drive Head
Removal and Replacement
Removal
Replacement
Dismantling and Assembly
Dismantling
Assembly
Differential
Dismantling and Assembly
Dismantling
Assembly
Rear Axle
Description
Removal and Replacement
Removal
Replacement
Dismantling and Assembly
Dismantling
Inspection
Assembly
Drive Head/Centre Casing
Centre Casing
Dismantling and Assembly
Dismantling
Drive Pinion and Power Take Off Shaft
Inspection
Assembly
Pinion Depth Setting
Power Take Off
Differential
Dismantling and Assembly
Dismantling
Assembly
Axle Differential Assembly
Differential Lock Assembly
Axle Arm to Drive Head Assembly

Section G
Technical Data
Brake System
Parking Brake
Foot (Service) Brake
Safety
All Machines
Circuit Descriptions
Brake System (ABS)
Front Brake Circuit
Rear Brake Circuit
Trailer/Parking Brake Circuit
Parking Brake Circuit
Tractor Services Circuit
Hydraulic Trailer Brakes (if fitted)
Tractor ABS System (if fitted)
Tractor ABS System (if fitted)
General Description
Operation
Fault Finding
Introduction
Fault Tables
Low Pressure Warning Lights On
Service Brakes Poor
Poor Front Brakes, Good Rear Brakes (Non-ABS Machines)
Poor Front Brakes, Good Rear Brakes (ABS Machines)
Poor Rear Brakes, Good Front Brakes (Non-ABS Machines)
Poor Rear Brakes, Good Front Brakes (ABS Machines)
Trailer Brakes Poor
Park Brake Not Holding
Park Brake Not Releasing
ABS Sensors (ABS Machines only)
Removal and Replacement
Removal
Replacement
Footbrake Callipers
Removal and Replacement
Removal
Replacement
Brake System Bleeding
Dismantling and Assembly
Dismantling
Assembly
Parking Brake Calliper
Park Brake Test
Park Brake Test Procedure
Removal and Replacement
Removal
Replacement
Dismantling and Assembly
When Dismantling
Inspection
When Assembling
Valves
Air Dryer/Unloader Valve
Removal and Replacement
Removal
Replacement
Dismantling and Assembly
Air/Hydraulic Actuator
Removal and Replacement
Replacement
Testing (in Situ)
Circuit Protection Valve
Removal and Replacement
Removal
Replacement
Pressure Modulating Valve
Removal and Replacement
Removal
Replacement
Foot Brake Air Valve
Removal and Replacement
Dismantling and Assembly
Non-Return Air Valve
Dismantling and Assembly
Pressure Reducing Valve
Failure Conscious PRV (Non-ABS Machines only)
Trailer Brake Air Valve
Removal and Replacement
Removal
Replacement
Testing (in situ)
Trailer Brake Hydraulic Valve
Removal and Replacement
Dismantling and Assembly
Trailer Brake Inverse Relay Valve
Removal and Replacement
Removal
Replacement
Trailer Brake Palm Couplings
Dismantling and Assembly
When Dismantling
When Assembling
Trailer Brake Air Line Filter
Dismantling and Assembly
When Dismantling
When Assembling

Section H
Steering
Technical Data
Pressures and Flow Rates
Steering Hydraulic Circuit
Standard Machines
GPS Ready Machines
Operation
Description
Steering Box
GPS Ready Machines
Steering Box
Removal and Replacement
When Removing
When Replacing
Steering Limiters
Setting
Removal and Replacement
Steering Assist Ram
Removal and Replacement
When Removing
When Replacing
Dismantling and Assembly
Dismantling
Assembly
Power Track Rod
Removal and Replacement
Removal
Replacement
Dismantling and Assembly
Dismantling
Assembly
GPS Control Valve
Removal and Replacement
Removal
Replacement
Dismantling and Assembly
Dismantling
Assembly
Pressure Testing
Steering Box Relief Valve (Standard and GPS Ready Machines)
Steering Relief Valves (GPS Ready Machines only)
Preparation
GPS Steering Main Relief Valve
GPS Steering Pilot Relief Valve
Related Error Codes

Section S.
Suspension
Technical Data
Front and Rear Suspension
Descriptions
Front and Rear Suspension Control
Pressure Testing
Front and Rear Suspension
Pressure Maintenance Valve
Accumulator and Gas Spring
Suspension Calibration
Introduction
To Access the Suspension Calibration Mode
Calibration Mode
Discharging Hydraulic Pressure
Rear Suspension
Front Suspension

Section T
Engine
Technical Data
General

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