JCB 8013, 8015, 8017, 8018, 801 Gravemaster Mini Excavator Repair Service Manual

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This service manual PDF download for the 8013, 8015, 8017, 8018, 801 Gravemaster JCB Mini Excavator has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


APPLICABLE MODELS :

JCB Mini Excavator

JCB Excavator 8013 - From S/N: 893000 Onwards
JCB Excavator 8015 - From S/N: 894000 to 89599
JCB Excavator 8015 - From S/N: 1020000 to 1023999
JCB Excavator 8017 - From S/N: 896000 to 896999
JCB Excavator 8018 - From S/N: 897000 to 897999
JCB Excavator 801 Gravemaster


TABLE OF CONTENTS :

General Information
Care & Safety
Routine Maintenance
Attachments
Body & Framework
Electrics
Controls
Hydraulics
Gearboxes
Track & Running Gear
Engine


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Publication No. : 9803/3105 Issue 3
Total Pages : 305


This JCB Mini Excavator service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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Cover
Contents

General Information
Identification
Preparation for Storage
Preparation after Storage
TOPS and FOGS
Operation
Introduction
Before Entering the Cab
Entering/Exiting the Cab
Cab
Opening the Windscreen
Opening the Side Window
Heater Controls
Seat Control
Seat Belt
Engine and Track Controls, Switches and Instruments
Track Controls
Engine Controls
Switches
Dozer Controls
Undercarriage Extension/Retraction Controls
Control Pattern - ISO/SAE
Excavator Controls
Before Starting the engine
Starting the Engine
Jump Starting the Engine
Cold Climate Warm Up
Operating in Low temperatures
Operating in High Temperatures
Stopping and Parking the Machine
Preparing for Site Travel
Getting the Machine Moving
Working with the Dozer
Working with the Excavator
Lifting Regulations and Safe Working Loads
Using the Attachments and Site Safety
Moving a Disabled Machine
Transporting the Machine
Before Using the Trailer
Securing the Machine
Machine Masses (to ISO 6016)
Service Tools Numerical List
Service Tools
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section K - Engine
Sealing and Retaining Compounds

Care and Safety
Safety Notices
General Safety
Operating Safety
Maintenance Safety

Routine Maintenance
Lubricants and Capacities
Engine Lubrication Chart
Lubricants - Health and Safety
Service Schedule
Greasing
Cooling System
Checking Coolant Level
Coolant Mixtures
Changing the coolant
Torque Settings
Hydraulic Fittings and Torque Settings
Engine
Engine Oil
Oil Filter
Fuel System
Renewing Fuel Filter
Bleeding
Air Filter
Fan Belt
Adjusting the Fan Belt
Removal, Inspection and Replacement
Hydraulic System
Checking the Fluid Level
Track Gearbox
Check Level
Drain and Refill
Battery
Warning Symbols
First Aid - Electrolyte
Checking the Electrolyte Level

Attachments
Available Attachment
Bucket
Removing a Bucket - non Quickhitch models
Installing a Bucket - non Quickhitch models
Bucket Tooth Wear
Replacing Bucket Teeth
Removing a Bucket from a Quickhitch
Installing a Bucket on a Quickhitch
Quickhitch
Removing the Quickhitch (980/88044)
Dismantling and Assembly (980/88044)
Installing the Quickhitch (980/88424)
Dismantling and Assembly (980/88424
Hydraulic Attachment Circuits
Single Acting Circuit
Fitting instructions (980/88804)
Double Acting Circuit
Fitting instructions (980/88805)
Hydraulic Breakers
Removing a Quickhitch Rockbreaker
Installing a Quickhitch Rockbreaker
JCB Hammermaster 100 Breake
Using Hand Held Tools

Body and Framework
Technical Data - front Attachment
General Description
Bucket Ram Pivot and Linkage - Dismantling and Assembly
Dipper - Removal and Replacement
Boom - Removal and replacement
Kingpost - Removal and Replacement
Upper Structure - Dismantling and Assembly
Glazing - Removal and Replacement
Dozer Blade (all machines) - Removal and Replacement
Dozer Blade Extensions (8017/8018) - Removal and Replacement

Electrics
Technical Data
Battery
Alternator
Removal and Replacement
Dismantling
Inspection and Testing
Assembly
Voltage Regulator operation
Charging System Testing
Starter Motor
Removal and Replacement
Disassembly
Inspection
Assembly
Beacon
Mounting
Bulb Change
Electrical Schematic
Main Harness Data
Wiring Harness Repair
Wire identification
Harness Drawings

Controls
Technical Data
Control Cables
Removal
Replacement
Excavator Control Cables
Auxiliary Control cable
Swing Pedal Linkage
Operation
Removal
Replacement
Servo Hand Controllers
Removal
Replacement
Engine Throttle Cable - Removal and Replacement
Track Levers
Removal and Replacement
Inspection
Dozer Lever (8014/8015/8016)
Removal and Replacement
Inspection
Dozer Lever (8017/8018)
Removal and Replacement
Inspection

Hydraulics
Technical Data
Hydraulic Circuit Descriptions
Cable Machines
Servo Machines
Hydraulic Pump
Description
Dismantling and Assembly
Track Motors
Operation (Single Speed)
Operation (two speed)
Dismantling and Assembly (Single Speed)
Dismantling and Assembly (two speed)
Slew Motor - Description
Slew Motor - Dismantling and Assembly
Fault Finding
Control Valves
Removal and replacement (Servo)
Removal and Replacement (Cable)
Dismantling and Assembly
Control Valve Section
8013 machines from 0893000
8015 machines from 0894200
8017 machines from 0896000
8018 machines from 8097000
Main Relief Valves
Operation
Removal, Dismantling and Assembly
Rams
Boom, Dipper & Bucket - Removal & Replacement
Dozer - Removal and replacement
Swing - Removal and Replacement
Typical - Dismantling and Assembly
Typical - Inspection
Rotary Coupling
Removal, Dismantling, Assembly and Replacement
Pressure Testing
Hydraulic Oil Temperatures
Main relief valves
Auxiliary Relief Valves
Servo Relief Valves
Crossline Relief Valves

Gearboxes
Technical Data
General Description
Track Gearbox - Dismantling & Assembly
Slew Gearbox
Operation
Removal and Replacement
Dismantling
Assembly

Track and Running Gear
Technical Data
General Description
Tracks
Clean
Inspect
Removal and Replacement - Steel Track
Removal and Replacement - Rubber Track
Track Tensioning
Track Rollers - Dismantling & Assembly
Track Rollers Metallic Face Seals
Idler & Recoil Unit
Dismantling
Assembly
Changing from Rubber to Steel Tracks

Engine
Technical Data
Oil Pressure Relief Valve - Removing & Fitting
Oil Sump, Suction Pipe and Strainer - Removing and Fitting
Fuel Lift Pump - Removing, Inspecting and Fitting
Fuel Injection Pump Assembly - Removal & Fitting
Fuel Injection Timing - Checking & Adjusting
Fuel Injectors & Fuel Pipe Assembly
Removing, Dismantling/Inspecting
Reassembling/Adjusting 7 Fitting
Water Pump Assembly - Removing, Inspecting & Fitting
Engine - Removal and Replacement
Cylinder Head - Removing, Inspecting & Fitting
Piston & Connecting Rods - Removing, Inspecting & Fitting
Timer Gear Case - removal and Replacement
Idler Gear & Oil Pump Assembly - Removing, Dismantling & Fitting
Camshaft Assembly & Tachometer Drive - Removal, Inspecting & Fitting
Crankshaft
Removing
Dismantling and Inspecting
Assembling
Excessive Exhaust Emissions

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