JCB Vibromax VM Range - Tier II Single Drum Roller Repair Service Manual

(S/N: 1800000 Onwards)
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This service manual PDF download for the VM 46/75/115/132/146/166/200 D/PD JCB Vibromax Single Drum Roller has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


APPLICABLE MODELS :

JCB Vibromax VM Range - Tier II

JCB VM 115 Tier II From S/N 1800000
JCB VM 132 Tier II From S/N 1800000
JCB VM 146 Tier II From S/N 1800000
JCB VM 166 Tier II From S/N 1800000
JCB VM 200 Tier II From S/N 1800000

This manual provides information for the following model(s) in the JCB machine range:

JCB VM 46D/PD From S/N 1800000
JCB VM 75D/PD From S/N 1800000
JCB VM 115D/PD From S/N 1800000
JCB VM 115H From S/N 1800000
JCB VM 132D/PD From S/N 1800000
JCB VM 146D/PD From S/N 1800000
JCB VM 166D/PD From S/N 1800000
JCB VM 200D/PD From S/N 1800000


TABLE OF CONTENTS :

Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section H - Steering
Section K - Engine
Section L - Vibration


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Publication No. : 9803/9500-4
Total Pages : 376


This JCB Vibromax service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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9803-9500

Section 1 - General Information
Introduction
About this Manual
Machine Model and Serial Number
Using the Service Manual
Section Numbering
Left Side, Right Side
Cross References
Identifying Your Machine
Machine Identification Plate
Component Identification Plates
Service Consumables
Sealing and Retaining Compounds
Service Tools
Numerical List
Tool Detail Reference
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
Introduction
Bolts and Screws
Vibromax Specific Torque Settings
Hydraulic Connections
'O' Ring Face Seal System
'Torque Stop' Hose System

Section 2 - Care and Safety
Safety Notices
Important Information
The Operator Manual
Safety Warnings
Safety Check List
Safety - Yours and Others
General Safety
Operating Safety
Maintenance Safety

Section 3 - Maintenance
Maintenance
Service Requirements
Introduction
Owner/Operator Support
Service/Maintenance Agreements
Initial Service and Inspection (250 Hours)
Obtaining Replacement Parts
Health and Safety
Lubricants
Battery
Service Schedules
Introduction
Calander Equivelents
How to Use the Service Schedules
Pre-start Cold Checks, Service Points and Fluid Levels
Functional Test and Final Inspection
Fluids, Lubricants and Capacities
Coolant Mixtures
Fuel
Tools
Toolbox (if fitted)
Carrying Tools onto the Machine
Prepare the Machine for Maintenance
Introduction
Make the Machine Safe
Cleaning the Machine
Introduction
Prepare the Machine
Cleaning the Machine
Check the Machine for Damage
Check the Machine Body and Structure
Check the Tyres
Check the Hydraulic Hoses and Fittings
Check the Seat and Seat Belt
Check the Drums
Check the Coolant System
Checking the ROPS Structure
Access Panels
Battery Access Panel
Engine Cover
Brakes
Testing the Park Brake
Electrical System
Battery
Jump Starting the Engine
Fuses
Relays
Engine
Oil and Filter
Coolant
Drive Belt
Front End Accessory Drive (FEAD) Belt - VM75/VM115/VM132/VM146
Engine Air Filter
Fuel System
Introduction
Low Fuel Levels
Filling the Tank
Draining the Fuel Tank
Changing the Water Separator Filter
Changing the Engine Fuel Filter Element
Bleeding the System
Hydraulic System
Introduction
Releasing the Hydraulic Pressure
Oil and Filter
Hydraulic Test Station
Transmission
Rear Axle
Tyres and Wheels
Tyre Inflation
Checking the Wheel Nut Torques
Drum
Smooth Drum Scraper
Pad Foot Scraper
Rubber Buffers
Drum Drive Gearbox
Vibration System
Oil
Windscreen Washer
Checking the Level

Section B - Body and Framework
Service Procedures
Cab Structure
Direct Glazing
Windscreen Wiper Motor
Removal and Replacement
Wiper Motor

Section C - Electrics
Basic Operation
Electrical System
Starter/Charging Circuit
Instrument Panel
Brake Switch
Front and Rear High Speed
Vibration
Road Lighting
Work Lights/Accessory Plug
Cab
Schematic Circuits
Electrical Circuit Diagrams
Understanding Circuit Diagrams
Vibromax Relays
VM46 - CUMMINS
VM75 - VM200 - CUMMINS
VM115-VM200 - JCB
Harness Data
Drawings and Interconnections
Plug Connectors
Instrument Panel Harness
Relay and Fuse Harness
Engine Harness
Service Procedures
Using a Multimeter
Measuring DC Voltage
Measuring Resistance
Measuring Continuity
Measuring Frequency
Testing a Diode or a Diode Wire
Battery
Maintenance
Testing
Specific Gravity Testing
Alternator
General Description
Service Precautions
Charging Circuit Test
Alternator Charging Test
Starter Motor
Starting Circuit Test
Wiring Harness Repair
Introduction
Repair Procedure
Starter Motor - JCB Engine
Removal and Replacement
Alternator - JCB Engine
Removal and Replacement

Section E - Hydraulics
Technical Data
Hydraulic Pumps
VM46/VM75/VM115
VM132-200
Basic Operation
Introduction to Hydraulic Schematic Symbols
General (Basic and Functional Symbols)
Control Valves
Example of Schematic Circuit
Component Location
Schematic Circuits
Hydraulic Circuit Diagrams
VM46
VM75
VM115
VM115 - DANA/FAIRFIELD
VM132
VM146/166
VM200
Hydraulic Hoses and Pipework
VM46
Drive Circuit
Steering System
Vibration System
Hydraulic Cooler Lines
Hydraulic Drain Lines
Hydraulic Charge System
Pump Control Valve
Park Brake Circuit
VM75
Drive Circuit
Steering Circuit
Vibration Circuit
Hydraulic Cooler Lines
Hydraulic Drain Lines
Hydraulic Charge System
Cooler and Leakage Circuit
Pump Control Valve
Park Brake Circuit
VM115
Drive Circuit
Steering Circuit
Vibration Circuit
Hydraulic Cooler Lines
Hydraulic Drain Lines
Hydraulic Charge System
Cooler and Leakage Circuit
Pump Control Valve
Park Brake Circuit
VM132-200
Drive Circuit
Steering Circuit
Vibration Circuit
Hydraulic Cooler Lines
Hydraulic Drain Lines
Hydraulic Charge System
Park Brake Circuit
Fault Finding
Hydraulic System
Internal Leakage

Section H - Steering
Articulation Joint
Disassembly and Assembly
Disassembly
Assembly

Section K - Engine
Technical Data
JCB Engine
Cummins Engine
Electrical Connections
Cold Start Heater
Introduction
`Blink' Codes

Section L - Vibration
Technical Data
Vibration System
VM 46
VM 75
VM 115
VM 132
VM 146
VM 166
VM 200
Vibration System
Description
Basic Operation
Fault Finding
Vibration System
Diagnostics
Measurement of Vibration System Performance
Vibration System Hydraulic Fault Diagnosis Tables
Vibration Coupling
Removal and Replacement
Removal
Installation
Drum
Removal and Replacement
Removal
Replacement
Exciter Bearing

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