DEUTZ-FAHR AGROTRON 230-260 MK3 Tractor Service Repair Workshop Manual
DEUTZ-FAHR AGROTRON 230-260 MK3 Tractor Service Repair Workshop Manual
- This complete service repair workshop manual PDF download for the AGROTRON 230-260 MK3 DEUTZ-FAHR TRACTORS has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes.
The purpose of this workshop manual is to provide instruction for repair technicians and a practical guide to improving the quality of repairs. This manual enables repair technicians to acquire a thorough knowledge of the machine, indicating the correct methods for fault diagnosis, for working in safety and for accurate dimensional checks and visual inspections. The instructions also indicate the products to use, the tightening torques and the adjustment data.
APPLICABLE MODELS :
AGROTRON 230 MK3 AGROTRON 260 MK3
TABLE OF CONTENTS :
Section 00 Contains the general safety rules, information on how to use and update the manual, the symbols used, the products required, the standard tightening torques and a conversion table for units of measurement.
Section 10 Contains technical descriptions and information regarding the mechanical and hydraulic operation of machine components, the designations of the various components, hydraulic diagrams and general technical data.
Section 20 Contains a guide to the use of the necessary software for machine and engine configuration and for diagnostic.
Section 30 Contains the methods, checks and adjustments regarding the external components; the operations dealt with in this section do not require removal of the various assemblies that form the tractor frame and cab.
Section 40 Contains information and diagrams regarding the machine's electrical and electronic systems.
MANUAL SPECIFICATION :
File Format : PDF Language : English Printable : Yes Searchable : Yes Bookmarked : Yes P/N : 307.1096.3.6 Total Pages : 604
This (OEM) manual pdf download has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!
This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.
Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.
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307.1096.3.6 AGROTRON 230-260 MK3 COVER INTRODUCTION SAFETY NOTES SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS LIFTING INSTRUCTIONS HOW THE MANUAL IS STRUCTURED HOW TO CONSULT THE MANUAL HOW TO USE AND UPDATE THE MANUAL STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS SPECIAL TOOLS CONVERSION FACTORS SECTION 10 1. TRANSMISSION INTRODUCTION 1.1 FLUID COUPLING 1.2 TRANSMISSION 1.2.1 MAIN COMPONENTS 1.2.2 TRANSMISSION HYDRAULIC SYSTEM 1.2.3 GEARBOX GEARBOX COMPONENTS 1.2.4 MAIN CLUTCH 1.2.5 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE 1.2.6 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC 1.2.7 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC 1.3 REAR AXLE 1.4 REAR PTO 2. BRAKING SYSTEM 2.1 BRAKE MASTER CYLINDER 2.2 BRAKE 2.3 TRAILER BRAKING SYSTEM 2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION) 2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION) 2.3.3 AIR TRAILER BRAKING (ITALY VERSION) 2.3.4 AIR TRAILER BRAKING (EXPORT VERSION) COMPRESSOR PRESSURE LIMITING VALVE CAB SUSPENSION FEED VALVE BRAKE APPLY SOLENOID VALVE TRAILER BRAKING VALVE (2-WAY) TRAILER BRAKING VALVE (1-WAY) 3. HYDRAULIC FRONT AXLE SUSPENSION 3.1 FRONT SUSPENSION CONTROL VALVE 4. FRONT AXLE 4.1 HUB CARRIER AND FINAL REDUCTION UNIT 4.2 DIFFERENTIAL 4.3 STEERING ANGLE SENSOR 5. HYDRAULIC SYSTEM DESCRIPTION HYDRAULIC SYSTEM 5.1 VARIABLE DISPLACEMENT PUMP 5.1.1 BOOST PUMP 5.1.2 HYDRAULIC PUMP 5.1.3 LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE 5.2 POWER STEERING 5.3 PRIORITY VALVE 5.4 AUXILIARY SERVICES CONTROL VALVE 5.4.1 MAIN COMPONENTS 5.4.2 SERVICES CONTROL SECTION 5.4.3 DESCRIPTIONS OF COMPONENTS 5.4.4 LIFT CONTROL VALVE SECTION SECTION 20 OPERATOR’S MANUAL SERDIA (LEVEL III) 1. ENTRY AND COMMUNICATION 1.1 OVERVIEW 1.2 ORDERING 1.3 SWITCH ON NOTEBOOK AND INSTALL SOFTWARE 1.4 USER LEVEL, ACCESS AUTHORIZATION 1.5 MAKING A CONNECTION BETWEEN ECU (ENGINE) AND NOTEBOOK 1.6 PROGRAM START 1.7 OFFLINE MODE 1.8 WORKING WITH THE PROGRAM 1.9 PRINT (OUTPUT) 1.10 PROTOCOL (PROTOKOLL) 1.11 END COMMUNICATION 2. ECU SELECTION 2.1 GENERAL 2.2 RECOGNITION OF ECUS 2.3 IDENTIFICATION DATA 3 MEASURED VALUES 3.1 ACTUAL MEASURED VALUES (GENERAL) 3.2 RAM VALUES 3.3 DATA LOGGER (ONLY EMS) 3.4 INPUT/OUTPUT ASSIGNMENT 3.5 CAN-Status 3.6 EXAMPLE OF A DISPLAYED ERROR INFORMATION: 4. PARAMETERS 4.1 CONFIGURATION 4.2 OVERALL PROGRAMMING 4.3 CALIBRATION 5. ERROR MEMORY 5.1 GENERAL 6. FUNCTION TEST 6.1 GENERAL 7. EXTRAS 7.1 MAXIMUM VEHICLE SPEED 7.2 LOGISTIC DATA 7.3 LOAD SPECTRUM (ONLY EMS) 7.4 MAINTENANCE INTERVAL EXCEEDED (ONLY EMS) 7.5 OVERRIDE MEMORY (ONLY EMS) 8 WHAT SHOULD YOU DO IF ...? 8.1 SERDIA IN GENERAL 8.2 EMR 9. SERDIA UPGRADE FROM VERSION 2.5 TO VERSION 3.1 9.1 IMPROVEMENTS AND HELP WITH PROBLEMS IN COMMUNICATING WITH NOTEBOOKS/WIN 98 9.2 NEW ENTRY MASK WITH MEASURED VALUES AND COLOURED-CODED INDICATION OF CONNECTION STATUS 9.3 NEW SWITCH “JOBS“ FOR PERFORMING SELECTED SERVICING OPERATIONS, E.G. ADJUSTING CONTROLLER OR ADJUSTING OFFSET 9.4 IN- AND OUTPUT ASSIGNMENT IS NOW ADDITIONALLY CONFIGURABLE USING PLAIN TEXT (PREVIOUSLY ONLY CODE NUMBERS) 9.5 UPGRADES IN "PARAMETER SETTING/CONFIGURATION“ OPERATOR’S MANUAL EDS (Electronic Diagnosis System) 1. GENERAL INTRODUCTION 1.1 FUNCTIONAL SCOPE 1.2 HARDWARE REQUIREMENTS 1.3 STARTING AND TERMINATING OF THE EDS PROGRAM 2. TRANSMISSION DIAGNOSIS 2.1 THE MAIN MENU 2.2 ONLINE HELP 3. POWER-SHUTTLE DIAGNOSISPROGRAMM DEST 45 3.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 45 3.2 DEST 45 PROGRAM DESCRIPTION 3.3 ERROR CODES POWER-SHUTTLE /DEST 45 3.4 DISPLAY POWERSHUTTLE 3.5 ERROR CODE LIST WITH DESCRIPTION 3.6 OTHER INFORMATIONS 3.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100 3.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7100 3.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200 3.10 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300 3.11 ERROR ANALYSIS 4. PREPARATIONS FOR DIAGNOSIS OF THE INFOCENTER 4.1 PROGRAM DESCRIPTION 4.2 CONSTANT VALUES FOR INFOCENTER ALL ROUND TESTER MANUAL - MK3 230-260 SERIES ELECTRONIC COMPONENTS CONTROL AND SETTING SYSTEM PRESENTATION SCREEN MAIN MENU 1. MONITOR 2. PARAMETERS 3. CALIBRATIONS 4. ALARMS LIST SECTION 30 METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING TOP VIEW OF WIRING AND PIPES DETAIL OF UPPER WIRING AND PIPES TOP VIEW OF PIPES DETAIL OF UPPER PIPES PIPES ON LEFT-HAND SIDE DETAIL OF FRONT LEFT-HAND SIDE DETAIL OF PUMP END ON RIGHT-HAND SIDE DETAIL OF REAR RIGHT-HAND SIDE DETAIL OF THE AIR TRAILER BRAKING SYSTEM ENGINE HOODS AND SIDE PANELS - ADJUSTMENTS 1. Front hood 2. Rear hood 3. Adjustment of the front hood catch 4. Adjustment of the rear hood position BATTERY REMOVAL REFITTING CAB ACCESS STEPS REMOVAL REFITTING BATTERY SUPPORT REMOVAL REFITTING STARTER MOTOR REMOVAL REFITTING ALTERNATOR REMOVAL REFITTING COMPRESSOR FAN - DRIVEBELTS 1. Air conditioning fan-compressor drivebelt 2. Alternator drivebelt 3. Fuel pump drivebelt REFITTING AND TENSIONING AIR COMPRESSOR (for air trailer braking) REMOVAL REFITTING TRAILER BRAKING VALVES AND AIR RESERVOIR (version with air braking) REMOVAL REFITTING TRAILER AIR BRAKES COUPLING VALVES 1. Removal 2. Renewal AIR CONDITIONING SYSTEM TECHNICAL SPECIFICATIONS OPERATION MAINTENANCE ADJUSTING THE TENSION OF THE COMPRESSOR DRIVEBELT DISCHARGING, FLUSHING AND RECHARGING THE AIR CONDITIONING SYSTEM AIR CONDITIONING COMPRESSOR REMOVAL REFITTING RECEIVER-DRIER REMOVAL REFITTING CONDENSER FAN REMOVAL REFITTING COMPLETE CONDENSER ASSEMBLY REMOVAL REFITTING GEARBOX OIL AND FUEL COOLERS REMOVAL REFITTING RADIATOR REMOVAL REFITTING EXPANSION TANK REMOVAL REFITTING INTERCOOLER REMOVAL REFITTING COMPLETE RADIATOR-COOLERS ASSEMBLY REMOVAL REFITTING FLEXIBLE COUPLING OF THE FRONT PTO (Models with front PTO only) RENEWAL REFITTING TURBOCHARGER REMOVAL REFITTING AIR INTAKE PIPE REMOVAL REFITTING COMPLETE AIR CLEANER ASSEMBLY REMOVAL REFITTING EXHAUST PIPE REMOVAL REFITTING SILENCER REMOVAL REFITTING 4WD PROPELLER SHAFT REMOVAL REFITTING BRAKE MASTER CYLINDERS REMOVAL REFITTING BLEEDING THE BRAKING SYSTEM ADJUSTMENT OF THE BRAKE LIGHT SWITCHES POWER STEERING UNIT 1. Testing 2. Adjustment 3. Removal of the power steering unit REFITTING DISASSEMBLY ASSEMBLY FRONT WHEELS REMOVAL REFITTING FRONT FENDERS REMOVAL REFITTING REAR WHEELS REMOVAL REFITTING FRONT LIFT VALVE BLOCK REMOVAL REFITTING FRONT LIFT CYLINDERS REMOVAL REFITTING FRONT LIFT ASSEMBLY REMOVAL REFITTING FRONT PTO ASSEMBLY REMOVAL REFITTING FRONT SUSPENSION CYLINDERS REMOVAL REFITTING DISASSEMBLY AND ASSEMBLY FRONT AXLE AND SWINGING SUPPORT REMOVAL REFITTING FRONT CARRIER REMOVAL REFITTING FRONT SUSPENSION SOLENOID VALVES REMOVAL REFITTING FRONT SUSPENSION POSITION SENSOR 1. Removal 2. Positioning 3. Calibration ACCELERATOR POTENTIOMETER 1. Renewal 2. Potentiometer calibration FUEL TANKS REMOVAL REFITTING TESTING THE AUXILIARY SERVICES PUMPS PISTON PUMP REMOVAL REFITTING PRIORITY VALVE REMOVAL REFITTING AUXILIARY SERVICES CONTROL VALVES REMOVAL REFITTING LIFT CYLINDERS REMOVAL REFITTING DISASSEMBLY AND ASSEMBLY LIFT POSITION SENSOR TESTING REMOVAL AND ADJUSTMENT LIFT DRAFT SENSOR REMOVAL REFITTING DRIVER'S SEAT REMOVAL REFITTING CONTROLS IN THE MULTIFUNCTION ARMREST CONSOLE REMOVAL REFITTING STEERING WHEEL, STEERING COLUMN SWITCH UNIT AND INSTRUMENT PANEL REMOVAL REFITTING STEERING COLUMN SWITCH UNIT AND THE SHUTTLE CONTROL LEVER RENEWAL ASSEMBLY CENTRE CONSOLE AND SHROUD REMOVAL REFITTING RIGHT-HAND CONSOLE OPENING AND REMOVAL REFITTING LEFT-HAND CONSOLE REMOVAL REFITTING TRANSMISSION LIFT AND FRONT SUSPENSION ELECTRONIC CONTROL UNITS REMOVAL REFITTING FUSE AND RELAY BOARD REMOVAL REFITTING ENGINE ECU REMOVAL REFITTING CLUTCH PEDAL AND RELATED DEVICES 1. Removal of the potentiometer 1.1. Refitting the potentiometer. 2. Adjustment of the clutch pedal position and travel 3. Renewal of the proximity sensor CONTROL PANELS AND LEVERS OF THE AUXILIARY SERVICE VALVES REMOVAL REFITTING AUXILIARY SERVICE VALVE CONTROL CABLES RENEWAL REFITTING ADJUSTMENT OF THE PARKING BRAKE SWITCH ADJUSTMENT OF THE PARKING BRAKES CLIMATE CONTROL PANEL REMOVAL REFITTING HEATER VALVE 1. Removal 2. Refitting and adjustment of the control cable. 3. Final checks HEATER MATRIX REMOVAL REFITTING AIR CONDITIONING EVAPORATOR REMOVAL REFITTING RIGHT-HAND AIR CONDITIONING FAN REMOVAL REFITTING LEFT-HAND AIR CONDITIONING FAN REMOVAL REFITTING CAB DOOR CABLE RENEWAL TRAILER BRAKING AIR PRESSURE GAUGE REMOVAL REFITTING TRANSMISSION STATUS DISPLAY REMOVAL REFITTING CAB REMOVAL REFITTING CAB AIR SPRINGS AND HYDRAULIC DAMPERS RENEWAL REFITTING ENGINE REMOVAL REFITTING FLUID COUPLING AND THE FLYWHEEL REMOVAL REFITTING LOWER LINKS OF THE HYDRAULIC LINKAGE REMOVAL REFITTING TOWING HITCH REMOVAL REFITTING QUICK-ACTION HYDRAULIC COUPLERS FOR IMPLEMENTS AND LS REMOVAL REFITTING FRONT BEARING OF THE 4WD PROPELLER SHAFT RENEWAL REFITTING SECTION 40 THE STRUCTURE OF THE UNIT HOW TO CONSULT THE UNIT 1. INTRODUCTION 1.1 LIST OF WIRING HARNESSES 1.2 DEFINITION OF COMPONENTS AND SYMBOLS 1.3 GENERAL RULES 1.4 DIAGNOSTIC INSTRUMENTS 1.5 WIRE COLOUR CODES 2. INDICES 2.1 COMPONENT DESCRIPTION INDEX 2.2 COMPONENT CODE INDEX 2.3 CONNECTOR INDEX 3. COMPONENTS 3.1 CONNECTOR LAYOUTS 3.2 COMPONENT TECHNICAL DATA 3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS 4. SYSTEMS 4.1 EARTHING POINTS 4.2 STARTING 4.3 PREHEATING 4.4 ELECTRICAL ENGINE CONTROL 4.5 LIGHTS - STEERING COLUMN SWITCH UNIT 4.6 CAB ACCESSORIES 4.7 WORKLIGHTS 4.8 WINDSCREEN WIPERS 4.9 INFOCENTER 4.10 POWER OUTLET SOCKETS 4.11 RADIO - CB 4.12 AIR CONDITIONING - HEATER FANS 4.13 BRAKING SYSTEM 4.14 TRAILER BRAKES 4.15 FRONT AXLE SUSPENSION 4.16 TRANSMISSION 4.17 ASM - 4WD - DIFFERENTIAL 4.18 ELECTRONIC LIFT 4.19 FRONT AND REAR PTO 5. LAYOUTS, ELECTRICAL WIRING DIAGRAMS, CONNECTOR POSITIONS ENGINE WIRING (KHD) (1/2) ENGINE WIRING (KHD) (2/2) ENGINE WIRING (1/2) ENGINE WIRING (2/2) FRONT LIGHTS WIRING FRONT PTO WIRING TRANSMISSION WIRING (1/2) TRANSMISSION WIRING (2/2) TRAILER BRAKING WIRING (ITALY) TRAILER BRAKING WIRING (EXPORT) FRONT AXLE SUSPENSION WIRING (CAB LINE) CAB POWER SUPPLY WIRING FRONT AXLE SUSPENSION WIRING FENDER WIRING NUMBER PLATE LIGHT WIRING FRONT CONSOLE WIRING (1/2) FRONT CONSOLE WIRING (2/2) SIDE CONSOLE WIRING (1/3) SIDE CONSOLE WIRING (2/3) SIDE CONSOLE WIRING (3/3) AIR CONDITIONING SYSTEM WIRING DISPLAY WIRING ROOF WIRING (1/2) ROOF WIRING (2/2) ARMREST WIRING CONTROL UNIT - FUSES - RELAYS (1/2) CONTROL UNIT - FUSES - RELAYS (2/2)