JCB Vibromax VMT160 VMT260 Tier 2 and Tier 4 Roller Repair Service Manual
JCB Vibromax VMT160 VMT260 Tier 2 and Tier 4 Roller Repair Service Manual
(S/N: 1700515 to 1701469) & (S/N: 2802000 to 2804999) - This service manual PDF download for the VMT 160-90, VMT 260-100, VMT 260-120 JCB Vibromax Vibratory Tandem Roller has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.
APPLICABLE MODELS :
JCB Vibromax VMT160 VMT260 Tier 2 and Tier 4
JCB VMT 160-90 - from serial no. 1700515 to 1701469 and 2802000 to 2804999 JCB VMT 260-100 - from serial no. 1700515 to 1701469 and 2802000 to 2804999 JCB VMT 260-120 - from serial no. 1700515 to 1701469 and 2802000 to 2804999
TABLE OF CONTENTS :
Section 1 - General Information Section 2 - Care and Safety Section 3 - Maintenance Section C - Electrics Section E - Hydraulics Section H - Steering Section K - Engine Section L - Vibration
MANUAL SPECIFICATION :
File Format : PDF Language : English Printable : Yes Searchable : Yes Bookmarked : Yes Publication No. : 9803/9530-6 Total Pages : 320
This JCB Vibromax service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!
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9803-9530
Section 1 - General Information Introduction About this Manual Machine Model and Serial Number Using the Service Manual Section Numbering Left Side, Right Side Identifying Your Machine Machine Identification Plate Component Identification Plates Torque Settings Zinc Plated Fasteners and Dacromet Fasteners Introduction Bolts and Screws Vibromax Specific Torque Settings Hydraulic Connections 'O' Ring Face Seal System 'Torque Stop' Hose System Service Tools Numerical List Tool Detail Reference Body and Framework Electrics Hydraulics Service Aids Sealing and Retaining Compounds Terms and Definitions Colour Coding Hydraulic Schematic Colour Codes
Section 2 - Care and Safety Safety Notices Important Information The Operator Manual Safety Warnings Safety Check List Safety - Yours and Others General Safety Operating Safety Maintenance Safety Safety Labels Introduction Safety Label Identification Part Numbers and Description
Section 3 - Maintenance Routine Maintenance Service Requirements Introduction Owner/Operator Support Service/Maintenance Agreements Initial Service and Inspection Obtaining Replacement Parts Health and Safety Lubricants Battery Service Schedules Introduction Calendar Equivalents How to Use the Service Schedules Pre-start Cold Checks, Service Points and Fluid Levels Functional Test and Final Inspection Fluids, Lubricants and Capacities Coolant Mixtures Fuel Tools Toolbox (if fitted) Carrying Tools onto the Machine Prepare the Machine for Maintenance Introduction Make the Machine Safe Cleaning the Machine Introduction Prepare the Machine Cleaning the Machine Check the Machine for Damage Check the Machine Body and Structure Check the Hydraulic Hoses and Fittings Check the Seat and Seat Belt Check the Drums Check the Coolant System Checking the ROPS Structure Access Panels Battery Access Engine Cover Operator Stand Left Hand Access Panel Operator Stand Right Hand Access Panel Brakes Electrical System Battery Jump Starting the Engine Fuses Relays Engine Oil and Filter Cooling System Drive Belt Engine Air Filter Fuel System Introduction Low Fuel Levels Filling the Tank Draining the Fuel Tank Changing the Engine Fuel Filter Element Bleeding the System Hydraulic System Introduction Releasing the Hydraulic Pressure Oil and Filter Sprinkler System Checking the Sprinkler Water Level Draining the Sprinkler System Replace the Water Filter Element Cleaning the Sprinkler System Drum Smooth Drum Scraper Rubber Buffers Vibration System Oil (Standard Machines Only) Grease (TSC Machines Only)
Section C - Electrics Technical Data Fuses and Relays Vibromax Relays Schematic Circuits VMT160/260 Tier 2 Circuit Descriptions - VMT160/260 Tier 2 Vibration Circuit - Manual Vibration Vibration Circuit - Automatic Vibration VMT160/260 Tier 4 Harness Data Drawings and Interconnections VMT160/260 Tier 4 Front Harness VMT160/260 Tier 4 Rear Harness Service Procedures Using a Multimeter Measuring DC Voltage Measuring Resistance Measuring Continuity Measuring Frequency Testing a Diode or a Diode Wire Battery Maintenance Testing Specific Gravity Testing Alternator General Description Service Precautions Charging Circuit Test Alternator Charging Test Starter Motor Starting Circuit Test Wiring Harness Repair Introduction Repair Procedure Setting the Water Sprinkler System Timing Relay Procedure
Section E - Hydraulics Technical Data Hydraulic Pumps Propulsion Pump Propulsion Motors Vibration / Charge Pump Vibration Motors Steering Pump Steering Control Unit Hydraulic Pressures Basic Operation Introduction to Hydraulic Schematic Symbols General (Basic and Functional Symbols) Control Valves Example of Schematic Circuit Component Location Schematic Circuits And Circuit Descriptions Hydraulic Circuit Diagrams Circuit Descriptions Pressure Measurement Points Charge Circuit Brake Release Circuit Steering Circuit Drive Circuit Flushing Circuit Vibration Circuit - Introduction Vibration Circuit (Front and Rear Vibration) Vibration Circuit (Rear Vibration) Vibration Circuit (Front Vibration) Service Procedures Hydraulic Contamination Hydraulic Fluid Quality Effects of Contamination Cleaning Operation Contaminant Standards Filters `Positional Type' Hydraulic Adaptors Fitting Procedure Vent Hydraulic Pressure Connecting / Disconnecting Hydraulic Hoses Introduction Connecting the Hoses Disconnecting the Hoses Hydraulic Oil Filter Replacement Fault Finding Fault Finding Drive System Fault Finding Tables Hydraulic Propulsion System Fault Diagnosis Tables Steering System Hydraulic Hose and Pipework VMT160 Machines (Non TSC) VMT160 Machines (TSC) VMT260 Hydraulic Rams Precautions During Use Installation Caution During Use Maintenance, Inspection Points
Section H - Steering Articulation Joint Removal and Replacement Removal Replacement Articulation Joint Disassembly, Inspection and Re-assembly Disassembly Inspection Reassembly Steering Fault Finding Steering System Hydraulic Fault Diagnosis Tables Steering Hydraulic Pressure Testing
Section K - Engine Technical Data Engine Variants Unit Identification Specifications Engine Cooling Pack Kubota Engines Removal Replacement Engine Repair Procedures Kubota Engines Removal and Replacement Kubota Engines Removal Replacement
Section L - Vibration Technical Data Vibration System Vibration System Basic Operation Vibration Frequency Vibration Amplitude Fault Finding Vibration System Diagnostics Measurement of Vibration System Performance Hydraulic Fault Finding Tables Vibration System Hydraulic Fault Diagnosis Tables Drum Removal and Replacement Removal Replacement Exciter Bearing Vibration Motor Dismantling and Assembly Dismantling Assembly Total Side Clearance Drum Dismantling and Assembly Plan View Dismantling Assembly Hydraulic Drive Motor Removal Replacement Vibrator Unit Removal Replacement