Takeuchi TB285 & TB290 Hydraulic Excavator Operator’s Manual

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This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the TB285 & TB290 Takeuchi Hydraulic Excavator. It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.


APPLICABLE MODELS :

Takeuchi TB285
Serial No. 185000001-

Takeuchi TB290
Serial No. 190000001-


TABLE OF CONTENTS :

Safety alert symbol
Controls
Operation
Transport
Maintenance
Troubleshooting
Specifications
Options
California
EC-Conformity Certificate


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Book No. : AM1 E005 - OE-TB285-F
Total Pages : 274


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Cover
Safety alert symbol
Signal words
Introduction
Foreword
Manual storage compartment
Serial numbers
Machine description
Front, rear, left and right
Designated operations
Features
Break-in period
Notes on reading this manual
Safety
General precautions
Precautions when preparing
Precautions when starting
Precautions when operating
Precautions when stopping
Precautions when transporting
Precautions on maintenance
Safety signs (decals)
Controls
Names of components
Covers
Starter key
Side cover
Fuel lid
Fuel filler port
Engine hood
Fuse box cover
Cab
Cab door
Emergency exit
Front window
Lower front window
Side window
Emergency hammer (optional)
Seat and seat belt
Seat
Seat belt
Air Suspension Seat
Instrument cluster
Warning lamps
Indicators
Meters
Multi-data display
Switches
Starter switch
Engine shutdown switch
Throttle controller
Horn button
Deceleration button
Travel speed button
Auxiliary 1st switch
Auxiliary 2nd/4th switch
Swing/Second boom select button
Third auxiliary hydraulic button
Auxiliary 2/4 select button
Wiper switch
Washer switch
Automatic deceleration switch
ECO mode switch
Highland mode switch
Auxiliary 1st flow select switch
Detent mode switch (Auxiliary 1st)
Light switch
Overload warning switch
Beacon lamp switch
Levers and Pedals
Safety lock lever
Operating levers
Blade lever
Travel levers/pedals
Boom swing pedal
Accessories
Air conditioner
Cup holder
Cigarette lighter
Ashtray
Interior light
Mirrors
External power sockets
Radio (for cab)
Auxiliary hydraulic lines
Operating the machine with an accumulator
Load safety device
Overload warning device
Fuel Supply Pump
Operation
Before starting operation
Getting on or off the machine
Walk-around inspection
Daily inspection
Starting and stopping the engine
Before starting the engine
Starting the Engine
Warming up the engine
Stopping the engine
Operating the machine
Lever pattern (ISO pattern)
Lever pattern (JCB pattern)
Warming up the machine (hydraulic oil)
Inspection after warm-up
Operating the travel levers
Stopping travel
Operating the working equipment
Operating procedures
Prohibited operations
Cautions on operating
Cautions on traveling
Cautions on traveling on slopes
Getting out of mud
Operations possible with this machine
Parking the machine
Parking
Inspection and checks after stopping the engine
Handling in cold climates
Preparing for cold climates
Cautions after operations
After the cold climate
Handling rubber crawlers
Prohibitions
Cautions
Preventing the rubber crawlers from coming off
Transport
Loading and unloading
Hoisting the machine
Securing the machine
Maintenance
General
Maintenance overview
Cautions on maintenance
Service data
Fuel and lubricant table
Regularly replace the hydraulic oil
List of consumables
List of tools
List of tightening torques
Safety-critical parts
Maintenance list
Walk-around inspection
Inspecting by opening the engine hood and covers
Inspecting by walking around the machine
Inspecting while sitting in the operator’s seat
Daily inspection (every 10 hours)
Inspecting and replenishing the coolant
Inspecting and replenishing the engine oil
Inspecting the water separator and the fuel filters
Inspecting the fuel level
Inspecting the hydraulic oil tank level and replenishing
Lubricating the working equipment
After the initial 50 hours (only for new machines)
Replacing the engine oil and the oil filter
Inspecting and adjusting the fan belt
Inspecting and adjusting the compressor belt (AC)
Every 50 hours
Inspecting the crawler belt tension
Lubricating the slew bearing
Draining the water from the fuel tank
Inspecting the battery fluid level and replenishing
After the initial 250 hours (only for new machines)
Replacing the hydraulic oil return filter
Replacing the pilot line filter
Replacing the travel motor gear oil
Every 250 hours
Replacing the engine oil and the oil filter
Inspecting and adjusting the fan belt
Inspecting and adjusting the compressor belt (AC)
Cleaning the air cleaner
Cleaning the radiator fins and oil cooler fins
Cleaning the air filters (air conditioner)
Cleaning the condenser (AC)
Inspecting the refrigerant (gas) level (AC)
Every 500 hours
Replacing the fuel filter
Replacing the water separator filter <TB285
Replacing the feed pump filter <TB290
Every 1000 hours
Replacing the hydraulic oil return filter
Replacing the pilot line filter
Replacing the travel motor gear oil
Cleaning the engine cooling system
Replacing the air cleaner element
Replacing the air breather filter
Inspecting and adjusting the engine valve clearance
Retightening the engine cylinder head bolt <TB285
Inspecting the engine compression pressure <TB290
Inspecting and cleaning the engine starter and the alternator <TB290
Every 1500 hours
Inspecting and cleaning the engine fuel injectors <TB285
Inspecting the crankcase breather system <TB285
Every 2000 hours
Lapping the engine valve seats <TB285
Every 4000 hours
Replacing the hydraulic oil and cleaning the suction strainer
When required
Replacing the bucket teeth and the side cutters
Replacing the bucket
Adjusting the gap between the bucket and arm (If equipped)
Inspecting and replenishing the windshield washer fluid
Draining the water from the water separator
Lubricating the levers and pedals
Inspecting the rubber crawlers
Replacing the rubber crawlers
Maintenance during extended storage period
Troubleshooting
Symptoms that are not malfunctions
If the engine overheats
If the battery goes dead
If a fuse blows
Inspecting and replacing the fuse
Inspecting the fusible link
Restarting after adding fuel
Bleeding air from the fuel system
If a warning lamp flashes
Vehicle error code list
Engine error code list
Other symptoms
Lowering the boom to the ground
Towing
Specifications
Basic Specifications
Machine dimensions
Operating ranges
Lifting Capacities
Options
General precautions
Safety precautions
Cautions when installing attachments
Cautions when operating attachments
Attachment combination table
Selecting a lever pattern
Switching the lever pattern
Hydraulic breaker
Cautions on operating
Replacing the hydraulic oil regularly
Travel alarm
Optional equipment mass
Biodegradable oil
Replacing the hydraulic oil with biodegradable oil
Cab options
Angle dozer blade
Operating lever switch kit 1
Horn button
Deceleration button
Travel speed button
Auxiliary 1st switch
Auxiliary 2nd/4th switch
Auxiliary 2/4 select button
Swing/Second boom select button
California
EC-Conformity Certificate

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